How is cotton manufactured in India?

Answer 1

When cotton arrives at a textile mill, several blenders feed cotton into cleaning machines, which mix the cotton, break it into smaller pieces and remove trash. The cotton is sucked through a pipe into picking machines. Beaters in these machines strike the cotton repeatedly to knock out dirt and separate lumps of cotton into smaller pieces.

Cotton then goes to the carding machine, where the fibers are separated. Trash and short fibers are removed. Some cotton goes through a comber that removes more short fibers and makes a stronger, more lustrous yarn.

This is followed by spinning processes which do three jobs: draft the cotton, or reduce it to smaller structures, straighten and parellel the fibers and lastly, put twist into the yarn. The yarns are then made into cloth by weaving, knitting or other processes.

After inspectors check the cloth, it is passed through a gas flame that singes the fuzz off its surface. Boiling the cloth in an alkaline solution removes natural waxes, coloured substances or disclourations. Then the cloth is bleached in hypochlorite or peroxide. The cloth may then pass through a machine that prints designs on it. Cloth intended to be solid-coloured goes thorugh a dye bath.