You can find information about how to make your own plantation style shutters online at www.hubpages.com. Visit the following link for step by step instructions from a professional plantation shutter maker; http://hubpages.com/hub/How-To-Make-Plantation-Shutters.
I am going to assume you are experienced in this kind of work as plantation shutters are very difficult to make. You can get some plans at hubpages.com/hub/how-to-make-plantation-shutters.
Wooden shutters can be an attractive addition to most houses. Some stores that sell wooden shutters are Lowe's,Home Depot or you can check to see if there is a carpenter in the area that will make them for you.
Many cleaning kits for wooden shutters are available at Wal-Mart but they don't make any for plastic or cheaper shutters.
You have to keep in mind that shutters aren't going to protect your home from hurricanes. They may protect your windows but if there is flooding, shutters aren't going to help. It's best to make sure that your home foundation is built up if flooding is likely. Make sure you go with a builder that is familiar with building in your region. Shutters would be the best to get.
The thickness of vinyl shutters depends on the brand of the shutter and style of shutter. Many shutters use materials that are between 1/8 of an inch and 1/4 of an inch thick. Advances in vinyl technology make even the thinner shutters dent resistant.
They make it more difficult for intruders to get into your home.
It depends on what type of interior shutters one is looking for. For a custom fit, a contractor would be the best option. But for standard interior shutters, plans could be found at a local hardware store.
It depends a lot on what materials are used to make the plantation shutters. You can get real wood, polywood (foam) or faux wood (vinyl). Here's a great post that gives a lot of detail on the different types of plantation shutters, and what they cost: http://www.buyplantationshutters.com/blog/how-much-do-plantation-shutters-cost
What do radiator shutters do
If the shutters are made of wood you can trim them to fit, you can' trim vinyl shutters.
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You can always paint faux wood shutters, but make sure to use a good primer so the paint doesn't peel.
The best shutters for blocking out heat are block out roller shutters.