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A manufacturing tolerance chart can be defined as a graphical representation of a sequence of metal removal operations. Such a chart provides the raw material dimensions, the rough cut, semi finish and finish machining dimensions for each machining operation along with the machining tolerances, stock removal amounts for each cut and the resultant finish dimensions and tolerances. These charts were used for many years to help produce cost effective processes that provided the most liberal machining tolerances while meeting the B/P requirements. In recent years, because of increased machining accuracy, the tolerance chart is frequently ignored and processes are developed more by trial, error and experience.

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