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What is the difference between a consumable electrode process and a non consumable?
Consumable electrodes actually form the filler metal of a weld. Stick and wire are examples of a consumable electrode. TIG on the other hand only produces the arc for the weld, and the filler metal is fed into it. The tungsten (the electrode) of a TIG torch does not enter the weld.
Shielded metal arc welding is sometimes called welding?
It is sometimes called "stick welding", because of the filler metal. The filler metal is in the form of heavy wire coated with flux.
What type of welding which do not require a molten electrode?
TIG welding electrodes do not melt under most applications. Electrode means it carries electrical current. In MIG welding the wire becomes the electrode. In TIG and Gas Welding the filler material is called a rod. Stick welding uses rods called electrodes.
What is the meaning of SMAW Welding?
Shielded Metal Arc Welding, commonly called Stick welding. A shielded electrode passes a current between itself and the workpiece. Both the base-metal and the electrode are melted by the current and the electrode is consumed and deposited into the melted puddle forming the weldment.
What welding process is used to weld cast iron?
arc welding such as SMAW (stick), GMAW (mig). Some cast metals may be brazed for certain applications. The actual properties of the Cast metal will be needed for the type of electrode and/or process.
What is manual arc welding?
Everybody used to call it "stick welding". MMAW Manual Metal Arc Welding is the correct nomenclature. The "sticks" are electrodes held in an electrode holder connected to a power supply. Establish an arc between the end of the electrode and the metal and move across the joint. As you weld the electrode is consumed. Discard the "stub", insert a new electrode and continue.
Mig welding or arc welding?
Technically speaking, MIG welding is arc welding because it uses an intensely hot electrical arc to heat and join the metal together. Usually arc welding means stick welding. The difference between the processes is the manner in which the filler metal is applied. With MIG welding, the filler metal is usually applied with a wire fed through a gun type device with an inert gas such as argon shielding the weld. Arc (or stick) welding uses a solid electrode of the same type of metal as is being joined shielded by a layer of flux. The method of welding depends on the user's skill and what is to be welded.
What is stick welding?
Stick welding is a process in which a metal joint is fused together by the intense heat generated by an electrical arc. The "stick" in stick welding comes from the stick electrode that acts as the arc emitter and as a filler rod. It is used in various welding applications especially for heavy metal work. It is commonly used for this because of the ease of transmitting a powerful arc though the stick electrode.
What is stickwelding?
Stick welding is a type of welding that uses an electrical current to produce an intensely hot plasma arc that melts metal together while adding filler metal, which is what the "stick" electrode is made of. The electrode (or stick) is usually about a foot in length and is covered in flux to prevent atmospheric contamination. It is held by an electrified clamp that the welder runs across the joint to weld.
What type of electrodes are used in MMA arc welding?
A huge variety of electrodes are available. MMA, SMAW, STICK WELDING are all the same process. Electrodes are produced to weld almost all metal and metal alloys. From steel to cast iron to aluminum to stainless steel to monels to ???? If it can be STICK WELDED an Electrode is made to do the job.
What type of welding can you do with an ac welding machine?
You can do Shielded Metal Arc Welding (stick) with an appropriate electrode. If the machine has a high frequency arc stabilizer then you can also TIG (tungsten inert gas) weld aluminum. Wire feed processes require a DC machine
What are the kinds of welding?
There are a considerable number of welding processes that cover a vast range of metals and some nonmetals in most industries and applications. An excellent resource for welding information is The American Welding Society (AWS.org). A short list of the most common processes are: Oxygen Fuel Gas (OFG) which includes welding and cutting equipment where oxygen is mixed with a fuel gas such as acetylene, propane, etc. and a torch is used. Shielded Metal Arc (SMAW) sometimes called "Stick Rod" welding. This is a manual process that uses a flux covered wire electrode that melts during welding to form the filler metal. Gas Metal Arc Welding (GMAW) sometimes called "MIG" (for Metal Inert Gas) which is a semi automatic process that uses a bare or flux cored wire that is delivered by a spool drive during welding. Gas Tungsten Arc Welding (GTAW) sometimes called "TIG" (for Tungsten Inert Gas) or Heiliarc (trade name by the Lindy corp.) which uses a non consumable Tungsten electrode in an inert gas shielded gas torch. The Tungsten's produces the heat (via an electric current) and filler metal is added by "dipping" the tip of a bare wire to the weld puddle. The list goes on to include things like Electron Beam Welding , Plasma Arc Welding / Cutting, Friction Welding, Explosion Welding. Microwave Welding, Plastic Welding, etc.. Welding is used on everything from auto mufflers to space vehicles and medical instruments.
