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What causes corrosion?

Updated: 8/10/2023
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13y ago

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Basically, corrosion is a disintegration of a material. Corrosion is typically associated with rusting, but that is only one type of corrosion. Other types of corrosion include, erosion, cavitation, fretting, galvanic, thermo-galvanic, intergranular, pitting, and more. The main causes boil down to a few root causes, chemical reactions, friction and a lack of durability.

Rust is a chemical reaction, there are more types of reactions than from water and air. Reactions from other metals, acids, etc. cause corrosion as well. Friction can cause stress cracking, fretting, and intergranular corrosion and erosion. Two pieces of metal that rub on each other can cause fretting and lead to corrosion. Or water running over a rock for a few hundred years can turn it into a smooth pebble. Durability is key. Some substances are harder than others, and thus harder to disintegrate.

Automotive Solutions:

powder coating and plating are common methods to prevent corrosion. Electroless nickel plating is common within parts like ABS sensor rings and gears. powder coating is used on pumps and tanks. zinc plating is often used on bolts and braces.

Below is a link to a study on corrosion, its costs, causes and how to prevent it.

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Corrosion is the rusting of outer surface of the metal. Aluminum and lead metals when exposed to high humidity, corrode pretty fast. Applying paint on metals can slow down corrosion process.
There are different types of corrosion - but the most common one is rusting which happens when Iron is exposed to Oxygen andWater.

The surface of a piece of Iron in the presence of distilled de-oxygenated water will get wet - there is no chemical reaction.

The surface of a piece of Iron in the presence of Oxygen will react to produce a layer of Iron Oxide (the passivation layer) - this is quite stable and impermeable to Oxygen stopping further corrosion.

However in the presence of both Oxygen and Water the surface of a piece of Iron will react to produce Iron Hydroxide, this is a flaky material that pushes away from the pure Iron below, allowing Oxygen and Water to penetrate further into the Iron - this causes the sample to corrode - eventually all of the Iron will convert to Iron Hydroxide and the sample will lose a lot of it's structural integrity and will collapse.

Extra Credit

Older cars tend to rust more quickly by the coast and in winter. This is due to the presence of salt (from the sea or used gritting roads).

Rusting is an electrochemical process that involves the transfer of electrons from Iron to Oxygen, in solution the Na+ and Cl- ions help to catalyse the reaction.

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Wind over time can cause corrosion. Also if the object is in the ocean, when the waves wash over the object, bringing with it small grains of sand, can also cause corronsion.

Actually, this is Erosion, not Corrosion. Corrosion is a chemical reaction and occurs as a result of a metal returning to its natural oxidised state

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13y ago

Tooth corrosion (or tooth decay) is caused by the different sugars in foods reacting to the bacteria in our mouth, which produce Plaque and give your teeth a furry feeling. The plaque love to eat away at tooth enamel and could cause tooth decay.

Also, drinking many fizzy drinks would erode away at your teeth because they have much sugar as well. This can lead to sensitive teeth if you have been drinking a lot of fizzy drinks.

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reaction of metal surface with oxygen(atmospheric generally)causes corrosion

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6y ago

Corrosion of iron is caused by the reaction with water in the presence of oxygen. Effect of corrosion is destruction of structures and objects.

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Continue Learning about Engineering

Corrosion is the reaction of a metal with nitrogen in the air?

No corrosion is not a reaction of a metal with nitrogen in the air. Nitrogen in relatively innert and will not normally form chemical compounds. It is the Oxygen in the air that causes the corrosion.


What are the three main cases of corrosion?

There are 3 types of weathering Physical Weathering which is split into two parts a.Freeze-thaw-as water enters cracks and holes it freezes and expands dueing for the rock to form cracks and breaking of the rock bunion skin (Exfoliation)-As the rock heats up and expands by day, and cools and contracts by night, stress is often exerted on the outer layers. The stress causes the peeling off the outer layers of rock in thin sheets. 2. Biological weathering- the roots and animals burrow into rocks which causes them to break. 3. Chemical weathering- mineral dissolving in the water makes the water acidic which then eats away the rock and sometimes causes holes.


Why does corrosion rate of no value on localized corrosion?

in my opinion, the value of corrosion rate obtained from certain reading is generally determine general corrosion rate, regardless what type of corrosion occur on a specific surface. in localized corrosion, where only some spots on surface is exposed to corrosion and other may be covered by film and etc. From my time of study, still didn't fine any research that can determine corrosion rate of localized corrosion unless u have a really micro- instrumentation that can monitor corrosion on the localized spots.. Izzudin saujana2@gmail.com


Can enhanced chlorine level in fresh water lead to corrosion of stainless steel?

yes, it can not only lead to corrosion but a faster corrosion.


Is alloys resist to corrosion?

Alloys can add corrosion resistance to a metal

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What are the three main causes of corrosion?

What are the three main causes of corrosion?


How can you use corrosion in a sentence?

Example sentence - Salt causes corrosion on vehicles.


Why does corrosion build up on batteries?

Hydrogen gas escaping from the battery causes this corrosion.


What causes the heater core to leak?

Corrosion.


Why does corrosion cause loss to national economy?

Corrosion of metals causes great economic loss. It's estimated that 'bout 15% of the total world production of iron is destroyed by corrosion .This corrosion causes a very serious loss 2 national economy .


What are the 3 main causes of corrosion?

reaction of metal surface with oxygen (atmospheric generally )cause corrosion


Is rusty material an example of corrosive substance?

No, a corrosive substance is one that causes corrosion, not corrosion itself.


How do battery terminal anti corrosion rings work?

They absorb the sulfuric acid fumes which causes corrosion.


Corrosion in a circuit results in high current flow?

When there is corrosion in a circuit, it results in lower current flow. This is because corrosion actually causes resistance.


What causes leaks in water heaters?

condensation corrosion


What causes corrosion steal?

oxygen and carbon in the air