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What is a heater overload?

Updated: 11/4/2022
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12y ago

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overload heater is used to protect a large electric motor. If the overload heater get too hot from excessive current. its nomally-closed overload contacts wil open. interruptting the circiut of powe supply of motor

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Q: What is a heater overload?
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Power factor capacitors can be installed on a three phase motor between the motor contactor and the overload heater block.


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What melts if the current in an electric circuit gets too high?

Anything that is in contact with the medium conducting the over-current. In an ideal situation a breaker should trip or a fuse should blow. If not wire insulation can melt, the wire itself can melt or various components can either melt or burn outright. Sq D used a motor overload heater that was used on its motor overload contactor. It was designed as a ratchet on the end of a shaft that was inserted in a barrel on the body of the overload. A melting alloy held the shaft in the barrel. The ratchet on the end of the shaft held a spring loaded contact in the closed position. The body of the overload was bolted in series with the load terminal on the output side of the contactor. When the motor load current heated the overload protection device above its trip point, the alloy melted allowing the shaft to turn in the barrel portion of the overload heater. Being spring loaded the ratchet turned from the spring pressure and opened the normally closed contact thereby opening the magnetics coil circuit, dropping the contactor open and shutting the motor off.


What is transient overload?

Sustained overload is overload that is continuous, or permanent. A resistive load is a good example. This is the kind of overload you get from simply plugging too many items into a circuit. Transient overload is overload generated by a reactive load, a momentary short circuit, or other temporary condition. An example of a reactive load is the compressor of an air conditioner starting. This kind of overload can be caused by a reactive load being added to an already moderately loaded circuit.

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