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Philips 3-drum 'Accessable' boiler
Boiler efficiency is calculated by determining the steam value per hour and dividing it by the amount of fuel which is consumed per hour. By doing this one can determine the efficiency of a boiler.
we can increase boiler efficiency by recovering the heat which is being carried by flue gases.by incorporating different things like Economizer, Air pre-heater , Super-heater and feed-water heater, we can there ll be notable increase in efficiency of boiler.
turndown ratio
A new boiler will cost about $3000 for a standard efficiency model, but for a more efficient boiler it can run up to $8000 plus. It is important to have a contractor size up your system. If you buy a more efficient system the boiler will not need to be the same size as your old boiler unit. Keep in mind that you location and seasonal demand will affect the price as well. If a contractor is super busy they will likely charge more since they have plenty of jobs lined up in the future.
In Boiler follow turbine mode , Boiler produces a constant pressure behind throttling valve and throttling valve adjusts necessary pressure and required steam as High Pressure steam for entering the turbine . In Valves Wide Open (VWO) mode the efficiency is maximum and we haven't any loss. (It's nearly 106% Turbine MCR) . In Turbine MCR , we have a little loss and consequently a little bit worse heat rate . In partial load , loss is more and efficiency worse.
boiler efficiency is how much water is converting to steam.
Boiler efficiency is calculated by determining the steam value per hour and dividing it by the amount of fuel which is consumed per hour. By doing this one can determine the efficiency of a boiler.
we can increase boiler efficiency by recovering the heat which is being carried by flue gases.by incorporating different things like Economizer, Air pre-heater , Super-heater and feed-water heater, we can there ll be notable increase in efficiency of boiler.
difine
The economizer is used to raise feedwater temperature up to nearly the temperature of the boiler to avoid thermal shock and improve the boiler's efficiency. Every 11 degrees Fahrenheit increase in feedwater temperature yields a 1% increase in boiler efficiency.
see results in attached link: Philips 3-drum 'Accessable' boiler
An economizer is used to heat boiler feedwater up closer to the temperature of the boiler water, using heat from the boiler exhaust gases, heat that would otherwise be wasted. The main reason is to improve the efficiency of the boiler. For every 44 degree F drop in exhaust gas temp. there is an 11 F rise in feedwater temperature and a 1% gain in boiler efficiency.
Greatest efficiency at that temperature.
Pump efficiency can not be taken as given.
turndown ratio
Boiler mountings are different fittings and devices which are necessary for the operation and safety of a boiler .e.g. pressure gauge, safety valves , steam stop valve etc Normally these device are mounted over boiler shell .Boiler Accessories are auxilary plants or parts required for steam boilers for their proper operation and to increase efficiency of the boiler .e.g.feed pumps, super heater , economiser etc
Benson Boiler is a water tube high pressure boiler having forced circulation. It works on the principle that if the boiler pressure is raised to critical pressure (225 kg/cm^2) then there is no formation of steam bubbles Because the steam and water at this pressure will have the same Density. To achieve this water is fed to the boiler at critical pressure . At this pressure water will be directly converted to superheated steam as the latent heat at critical pressure is zero. Overall efficiency of plant is decreased as a lot of energy is consumed by feed water. Operating the boiler at a slightly lower pressure than the critical pressure efficiency can be increased. Thermal efficiency upto 90% can be achieved.