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Barrett Kunze

Lvl 10
3y ago

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How do you install M4 exhaust on 2008 cbr 1000?

Remove the rider's seat and lower cowl. Please see pages 104-106 of theOwner's Manual for details of removing the lower cowl.2. Disconnect the exhaust valve servo motor located under the rider's seat.First, unclip the wiring connector from the under tray by depressing the tabunder the connector sliding it to the left. You can now separate theconnector.3. Remove the bolt securing the servomotor to the under tray. Pull themotor off its post and disconnect thecable.4. Pull the cable through from below, replace the servo motor, reconnect thewiring and clip the connector back in to place.5. Remove stock muffler by:a) loosen the slip joint to header clampb) remove rear mounting bolt from rider's footrest hangerc) detach the footrest hangerd) rotate the muffler to one side and pull it off the headers6. Remove heat shield from the back of the footrest by taking off the smallbolt at the front. (careful: the bolts are quite soft headed and require carewhen removing.) Undo the rear bolt which has a nut on the back.Assembly1. Slip the TMR muffler onto the headers at an angle so it slips under thesuspension linkage. Once engaged, roll the muffler up and behind the footrest hanger and then push the muffler fully home against the stop on theheaders.2. Replace the footrest hanger and tighten mounting bolts.3. Put the stock muffler mounting bolt back through the footrest hangermount, through the strap bracket and let it rest there.4. Tighten the muffler clamp firmly. If you have a torque wrench torque to 25foot pounds. Make sure the muffler is tightly attached and there is nomovement.5. Re-attach the lower cowl as shown in the Owners Manual.6. Tighten the front two stock bolts on either side of the lower cowling.57. Take the trim piece and place the front underneath the rear edge of thelower cowling, over the muffler exit at the back and behind the footresthanger mounting bolt at the top8. Push the mounting bolt through the tab at the top of the trim piece andreplace stock nut finger tight.9. Replace the stock bolt through the rear of the lower cowling, through thehole in the front of the trim and tighten to the frame.10. Align the bracket on the back of the muffler with the hole in bottom, reartab of the trim piece. Then take the small, black cross-headed screw fromthe kit, put it through the hole in the trim, engage the well nut in the mufflerbracket and tighten the screw.11. Check there is clearance between the trim piece and all the way aroundthe exit pipe. There must be no contact between the carbon and themuffler. If there is contact go back and loosen the muffler clamp at theheaders and twist the muffler to locate the exit in the center of the trim.Don't forget to tighten the muffler clamp again!12. Tighten the top mounting bolt through the footrest hanger.13. On the right hand side, place the piece of plastic trim grip over the joinoverlap on the lower edge of the carbon trim piece and lower cowling.14. On the left hand side, put the spacer (small diameter in fairing) betweenthe lower cowl and frame and bolt in place.