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This is a very interesting question as many manufacturers have their own definition on what is smart. So lets me simplify as there are a number of manufacturers that make true smart transmitters with world class manufactured performance.

A smart transmitter has a number of qualities and may not be limited to any one feature set. As a standard feature set they would include; some form of digital protocol (HART, FF, Brain, ModBus, DE, Profibus, etc.), remote configuration (no more climbing on tanks or troubleshooting in hazard areas.) internal self-testing, analytics and troubleshooting, analog output and possible fault/alarm switching, characterization of sensor for high performance accuracy, long term stability and repeatability performance guarantee's and be tested individually prior to shipping.

Analog transmitters that are lower cost typically take short cuts in manufacturing. Only 1 out of a certain number (10, 100, 1,000) of those manufactured will be tested and verified that they meet spec. They have a higher susceptibility to mechanical hysteresis which is a huge issue on pressure. They are extremely sensitive to any change in the environment. Low accuracy and limited promise of any repeatability. High cost of ownership based on MTBF typicals. (Most smarts today guarantee lifetime performance.)

All, in all if you work in a precision world and want something that is not maintenance prone the investment pays huge returns. I installed numerous units in a ugly Pharmacy application when I first came into the process world 30 years ago. They have not needed any calibration adjustments to date and are still fully functional. Only 2-3 failures after that time with several hundred transmitters of all types. (I will expire before they do.)

Now I am using them in Mission Critical data centers for efficiency improvement and gaining huge results in stability, efficiency and overall environmental sustainability.

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11y ago

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