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WITH REAR AC ONLY:

First check this.

There is an inline screen filter that looks like an orifice valve (without the orifice end) located under the car, in the small liquid line that runs from under the car up into the passenger compartment. You will see a snap fitting about 6 inches from the main snap fitting. Disconnect both fittings, remove the short metal pipe, and you can access/clean/replace the tube filter. These get clogged. The rear uses an expansion valve, the filter protects it from debris (a good idea).

The main orifice tube is located in the front of the car in the liquid line from the condensor. That is the small metal tube/hose that splits into two metal tubes that runs to the firewall.

If you look at the metal tube about a foot from the condensor, you will see three crimps in the metal. That is where the front orifice tube is located. You will have to replace the entire hose part (expensive and I think no longer available) or use a tube splice where you cut the tube in two piece, and use a special splice part to put in a new orifice (get out your hacksaw).

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Q: Where is the orifice tube in a 1993 Mercury Villager?
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