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Which manufacturing layout is best suited for items that have a long lifecycle?
Wiki User
∙ 10y ago
continuous flow
Wiki User
∙ 10y ago
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List of routine items of cement manufacturing company?
lime,
What are the characteristics of a production planning?
Production planning is the administrating process within a manufacturing business. The characteristics of a production planning involve having the staff, raw materials, and other items needed to run the manufacturing business.
What is the difference between manufacturing and processing?
Manufacturing takes raw materials and creates goods from them. Processing is taking existing items or materials and making them ready for further use or sale. Minerals and food are processed, not manufactured.
Plant layout and its types?
The following are the popular types of plant layout:(1) Process layout (2) Product layout (3) Combined layout (4) Static product layout or Project layout (5) Cellular layout (6) Job Shop layout. Each layout is explained in brief in the following paragraphs:Process layout: It is also called functional layout. All machines performing similar type of operations are grouped at one location in the process layout e.g. all lathes, milling machines, cutting machines etc in the engineering shop will be clustered in their like groups. Thus all forging will be done in one area and all the lathes will be placed in another area. In this layout, several products may share a machine to make its full use. The sequential arrangement of the machine group is generally, but not necessarily made on the basis of labor operations. In this type of layout the process rather than the product has a dominating role. The product is given secondary consideration and is moved for the purpose of operations to the process section with like machines stationed at a particular point. This type of process is more suitable to job order type of production. In such production the operation differs from product to product. So, it is desirable to arrange the machines on the basis of process rather than on the products.The typical arrangement of the machines in the process layout will be as under:Product 'A' and Product 'B' with their differential sequence will be routed for the processing in the manner.Advantages: The process layout avails of the following advantages:1) Like product layout it eliminates the duplication of machines an enables the optimum use of installed capacity.2) It facilitates the flexibility in production. It is more flexible than a line layout. Different products can be made without the changes in the arrangement of machine. The production capacity is not arranged in rigid sequence and fixed rated capacity with line balancing.3) Like product layout, the break down of one machine does not interrupt the entire production flow.4) Specialization in supervision becomes possible.5) Individual incentive schemes can be developed.Disadvantages: The following are the main disadvantages of the process layout:1) Due to lack of straight line sequence of production, it is impossible to maintain the line balancing in production. So the problems of bottleneck and waiting and idle capacity arise.2) The cost of material handling increases due to long routing and back tracking between the processes.3) The processing time is prolonged which reduces the inventory turnover and increase the investments in inventories.4) The inspection cost increases. Due to frequent changes in the machine set-up inspection is required at each stage of the process.5) The cost of supervision increase due to specialist supervisors and more number of supervisors are required at each process unit.6) The production planning and control becomes difficult due to complexities arising in routing, scheduling, dispatching and follow up.7) It is not possible to implement the group inventive schemes on the basis of quantity of the products manufacturing8) More space is required for internal storing, reservoir of materials and provision for the expansion of the particular process section.Product layout:In this type of layout, the machines are arranged in the sequence as required by the particular product. All machines as required to balance the particular product the product line layout. In this layout, one product goes through all the machines lined up, in the order required by its manufacture. The best known example of this type of layout is seen in motor car production. To make this layout successful, the work load on the various machines must be balanced. The process of getting even loading at each stage of production is called line balancing.In this type of layout, the product is dominating over the process, in the sense that the product is given the primary importance and the process machine must remain present at a point where the product needs its services. Thus, unlike the process layout, the process is given secondary importance in relation to the product. Product layout suitable for continuous flow production with few items of production:It does not require frequent changes in machine set up. The typical arrangement of the machines in the product with the separate independent product lines for the Product 'A' and Product 'B' will be as shown.Advantages: The product layout is advantageous as under:1) Reduced material handling cost due to straight line production flow.2) Mechanization of material handling is possible due to handling between fixed points.3) Line balancing may eliminate bottlenecks an idle capacity.4) Shorter operating cycle due to shorter and speedier movement of materials.5) Maximum utilization of machine and labor capacity through developing proper balance between them.6) Effective control over production with reduced supervision by generalist supervisors. By reducing the manufacturing to simple steps we can often use less skilled labor.7) Effective quality control with reduced inspection points. It does not require frequent changes in machine set-up.8) Effective production planning and control. Unlike process layout, the routing, scheduling, dispatching and follow up are relatively easier.9) Maximum use of space due to straight production flow and reduced need of interim storing.10) It facilitates the implementation of the group inventive schemes for the workers.11) It is relatively easy to control
What types of industry use blind rivet equipment?
Most types of manufacturing industries, such as chemical and car manufacturers, use blind rivet equipment. Blind rivet equipment is used in industries that make items where rivet joints can only be accessed from one side, such as plastic piping and some aircraft parts.
Mixed and fixed position layout?
Fixed Layout is used mainly in manufacturing. When huge items are to be manufactured and the item cannot be moved from work station to work station the items remains stationary and the different processes of manufacturing are brought to it. Ships, aircraft etc, are examples of items manufactured in this way. Mixed layout is used perhaps most in the layout of supermarkets and restaurants. In a restaurant the kitchen could have a process layout where different products can be made using the same processing equipment. Where the restaurant serves the customers, the food is brought to the tables in a fixed layout. Where a buffet lunch is provided, use is made of the cell layout. The starters, main course and deserts sections are presented in cells where choices that belong together are presented within the cell. At a university self-service cafeteria the students move from item to item picking up their food and placing it on a tray as the line moves along. Marius RautenbachDurban University of TechnologyEntrepreneurial Studies and Management Department
What is asia'a top manufacturing product?
Asia's top manufacturing product is promotional items and gifts
How is a bat suited to its environment?
A bat is suited for its environment because of its ears. Bats are blind. Their sounds bounce of objects that allow them to detect items that surround them.
Which poultry items are best suited for broiling or grilling?
Smaller birds such as Cornish hens, chicken and squab are especially well suited for broiling or grilling
List of routine items of cement manufacturing company?
lime,
What suited means?
A suite is a group of connecting items. Rooms, bedroom furniture are examples.
What is a non manufacturing business?
A non-manufacturing business is any business that does not depend on the production of items to survive. This can be a law office, a school, or a hospital.
What are some exports of Haiti?
Coffee, sisal, sisal strings and manufacturing items.
How much does the Doppelmayr affect manufacturing in today's economy?
The Doppelmayr affects the manufacturing in today's economy in several different ways. The Doppelmayr can affect the prices of manufacturing, as well as the efficiency in which items can be manufactured.
What is cuevee silver?
Cuevee items are silver plated items (flatware, etc...) that were made by the Quaker Valley Manufacturing Company. They made items in Chicago Illinois around 1900.
What is a type of layout where the items being worked on remains stationary and workers materials and equipment are moved about as needed?
Assembly line
Is kitchen renovation a good investment?
Yes, if you can get an Interior Designer to design the new kitchen such that items are accessible and the layout is neat.
