We had the same problem.It was resolved by using parts from the original manufacturer.When compared to generic aftermarket parts,you can see huge differences in the adjuster,and even in the chain.We used the original sprockets,which were still fine.Contact me for more info if you like.
very hard! I just finished retapping the cam housing bolt holes in my 2000 sunfire. but had to remove the timing chain to get the cam cover and housing off. to get the timing chain off, you have to remove the motor mount bracket off first, then remove the timing cover before getting to the chain. no room to get the bracket bolts off without some assistance to pry the engine to the opposite side.
Generally speaking, if you have properly maintained and not abused the engine, the timing chain should last until the engine is worn out. If you find that you have any burned valves, by all means replace the timing chain, pulleys and chain tensioners. But a timing chain is not like a timing belt. A belt will wear out after 80K to 100K miles. The chains do age, but since they are constantly in an oil bath, if you've kept the oil clean the chain should last a long time.
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