DC (Direct Current) means the current flows in one direction. It can flow from negative to positive or from positive to negative. AC (Alternating Current) means it travels in both directions. From neg to pos then stops reverses itself and travels from pos to neg. Here in the U.S. this happens at 60 times per second (60 cycles). DC produces a smoother flowing current and is easier to use. Picture a stream of water flowing. Now picture that stream flowing forward then stopping then flowing back then stopping and flowing forward again 60 times per second. Messy huh? AC does have the advantage of releasing more heat and is used in GTAW Aluminum. AC machines are cheaper to produce and cost less.
Yes, it is normal for a welding machine to convert AC voltage to a DC voltage.
rectifyer
Dc welding can be used for non consumable electrodes with consumable electrode heat is transferred from electrode to work by molten metal. Ac welding is desirable for aluminum and magnesium, because it helps break up oxides AC is more stable than Dc.
A standard GFCI (Ground Fault Circuit Interrupter) is typically designed for AC circuits and may not function properly with a DC welding machine receptacle. GFCIs detect ground faults by monitoring the current imbalance between the hot and neutral wires, which is different in DC systems. Therefore, using a standard GFCI for a DC welding machine could lead to nuisance tripping or failure to trip when needed. It's essential to use a GFCI specifically rated for DC applications if required for safety.
Can be either, or even selectable.
In a welding machine, the rectifier is responsible for converting AC into DC. AC current fluctuates, but DC provides a steady flow, making welding smoother and easier to control. Many welders prefer DC for its stable arc and reduced spatter, which leads to cleaner welds. Some machines even offer both AC and DC options, allowing welders to choose based on the material and type of welding they need to perform.
You can do Shielded Metal Arc Welding (stick) with an appropriate electrode. If the machine has a high frequency arc stabilizer then you can also TIG (tungsten inert gas) weld aluminum. Wire feed processes require a DC machine
6010 is intended for DC welding. It has no additives in the covering to keep the arc going each time the AC voltage reverses, so it is very hard to keep the arc struck. The result is usually poor quality welds. The solution is to switch to a rod designed for AC, such as 6013.
DC-
They sell a spot welding gun that plugs into a DC arc welder. If you have an AC225 or some other AC-only machine, this won't work. In general, tho, spot welders have their own power supplies so you don't need to reconfigure your stick welding machine for this.
Transformer type welding machine
The typical no-load open circuit voltage of a DC arc welding machine generally ranges from 60 to 80 volts. This voltage is necessary to establish and maintain the arc between the electrode and the workpiece. The specific voltage can vary based on the machine design and application requirements, but it typically falls within this range for effective welding operations.