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It's possible you have a bent valve cover. It's fairly typical for them to bend down and taper in at the bolt hole. Then it never does put the right amount of pressure on the rest of the gasket. Try a set of valve cover hold down brackets. Also check to make sure there are no other dents or perfections in the cover. Check the lip on the head also. I've seen some that looked like they were hit with a hammer and had dents in them. Another rare problem I've seen is a crack in the lip.....usually at the bolt hole. Sounds ridiculous, but I've also seen people not get the wiring out of the way when installing them and will have some wiring running through them causing a leak.

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15y ago

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