As is typical of many Ford products, the gas tank is going to have to be removed to service the fuel pump. (wish they would use through-the-floor access plates more often - like the Contour... End of editorial commentary...)
Signs of a bad / failed pump:
* Car cranks - no fire
* Fuel filter is fine - check that first
* You don't hear the pump run for a few seconds when you first turn the key to the run position - put your head right by the tank to double check you do/don't hear it initialize
* Car runs like it's starving for gas - insufficient fuel pressure. Vehicle can actually run, but as soon as you push the gas pedal, it starts hesitating - bucking.
NOTE: a fuel pressure gauge comes in handy - not exactly sure of the pressure requirement on this one, but 25 lbs or more at idle, 30-40 at higher rpms is typical.
* Pumps & assembly prices range from $140-300+
I have had good experience with used pumps out of a salvage yard - a cheap way to get back on the road.
Dropping the tank is pretty straight-forward, and all the normal warnings apply:
* No SMOKING (just had to say it out loud ya know...)
* Drain as much of the fuel out as you can get - siphon hose, hand pump, etc.
* A couple pair of hands to help lower / raise the tank are best - a real bear when trying this all by yourself.
* Relive the fuel pressure before disconnecting lines - trip the fuel shutoff switch in the back corner by the tire jack, or pull the fuel pump fuse/relay - run the engine until it dies off.
* The fuel tank has a composite protective shield mounted with the support straps and retainers on the right side of the tank. Make sure the shield is correctly installed when installing the tank.
# Disconnect the negative battery cable
# Remove the fuel filler pipe
# Support the fuel tank
# Disconnect the electrical connectors and fuel line fittings
# Disconnect the retaining straps and lower the tank
# Clean the area around the pump access opening
# Turn the locking ring counterclockwise to remove
# Lift out the fuel pump
If you're replacing just the pump - follow the product instructions (IF provided) for switching the pump on the assembly.
Be careful of the float arm - don't want to be bending it - it's always falling up & down to be perfectly in your way.
To install: # Use a new gasket - grease it up a bit to help hold it in place
# Put the pump in and tighten the retaining/lock ring (60 ft lbs)
# Re-install the tank - hopefully you have that extra pair of hands to help with the balancing act
# Reconnect fill tube, wire harness, and fuel line. Some of these may easier done before lifting the tank into its final mounting position
# Time for some gas and check everything for leaks
# Start the engine and check again for leaks
about 1 hour at the most
On a 2005 Ford Freestar : The ELECTRIC fuel pump is INSIDE the fuel tank . It is installed through an access hole on the top of the tank
In the Fuel tank.
Mounted on top and inside the fuel tank.
To change the fuel filter on a 2006 Ford Freestar, first, relieve the fuel system pressure by removing the fuel pump relay and starting the engine until it stalls. Next, locate the fuel filter, which is typically found along the fuel line under the vehicle. Disconnect the fuel lines from the filter using a fuel line disconnect tool, then remove the old filter and replace it with a new one, ensuring the flow direction is correct. Finally, reconnect the fuel lines, reinstall the fuel pump relay, and start the engine to check for leaks.
To replace the fuel pump on a 2004 Ford Freestar, start by disconnecting the negative battery cable and relieving fuel system pressure. Remove the fuel tank by unbolting it from its supports, disconnecting the fuel lines, and electrical connectors. Once the tank is down, access the fuel pump by removing the retaining ring on the top of the fuel tank and lifting out the old pump. Install the new pump in reverse order, ensuring all connections are secure before reattaching the fuel tank and reconnecting the battery.
It is bolted to one side of the timing cover on the engine. Just follow the fuel line from the carburetor, it will lead you right to the pump.
On a 2005 Mercury Monterey, the fuel pump is located inside the fuel tank. To access it, you'll typically need to remove the tank from the vehicle, which involves disconnecting the fuel lines and electrical connections. It's advisable to consult the vehicle's service manual for detailed instructions and safety precautions.
Change the fuel filter first. If that doesn't help, change the fuel pump.
To change the fuel filter on a 2004 Mercury Monterey, first, ensure the vehicle is parked on a level surface and the engine is cool. Relieve the fuel system pressure by removing the fuel pump relay and starting the engine until it stalls. Next, locate the fuel filter, which is typically found along the fuel line under the vehicle, and use a wrench to disconnect the fuel lines from both ends of the filter. Replace the old filter with a new one, ensuring the flow direction is correct, and reattach the fuel lines before reinstalling the fuel pump relay.
kanter auto products 1 800 526 1096 the pump is$129.34 +$29.00depsit
how can ford freestar 2004 water pump be replaced