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To remove a 7.3 high pressure oil pump, first ensure the engine is cool and disconnect the battery. Drain the oil and remove any components obstructing access, such as the oil filter and any hoses or brackets. Unbolt the pump from the engine, being careful with any o-rings or gaskets, and then lift it out. Finally, inspect the mounting surface for debris before installing a new pump if needed.

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In most model years, the high pressure oil pump is located under the intake manifold. Therefore, the first step is removing the intake manifold in order to access the pump. Undo the cover bolts and remove the high pressure oil pump, remove and discard all gaskets, seals and O rings. Replace the lower O ring seal, then the high pressure oil pump and bolts. Install the main oil pressure pump O ring seal, then the discharge pipe and bolts. Tighten all bolts to factory specifications. Install a new D ring seal on the discharge pipe and a new gasket on the oil pressure pump cover. Then replace the pressure pump cover and bolts.


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