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Drop the driveshafts. Remove the transfer case with a transmission jack. it's heavy. Be careful. have fun realigning the spud shaft when replacing.

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15y ago

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1990 bronco shift-no fly transfer case to manual shift?

To convert a 1990 Bronco from a no-fly (auto) transfer case to a manual shift transfer case, you'll need to replace the transfer case with a compatible manual model, such as the BorgWarner 1356. This process involves removing the existing transfer case, installing the manual version, and modifying the linkage to allow for manual shifting. Additionally, you'll need to ensure that the driveshafts are compatible and may need to adjust the transmission output if necessary. Always consult a repair manual specific to your vehicle for detailed instructions and safety precautions.


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