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How do you replace air conditioner evaporator in 2002 dodge ram pickup?
Updated: 10/22/2022
Wiki User
∙ 14y agoBest Answer
Discharge and recover the air conditioning system refrigerant.
- Disconnect the refrigerant lines from the evaporator. Plug the openings to prevent contamination.
- Disconnect the refrigerant lines from the accumulator. Plug the openings to prevent contamination.
- Remove the accumulator.
- Drain the cooling system into a clean container for reuse.
- Disconnect the heater hoses from the heater core tubes.
- Remove the PCM from the dash panel and move it aside. Do not disconnect the PCM harness connector.
- In the engine compartment, remove the heater/air conditioning housing assembly-to-chassis nuts.
- In the passenger-s compartment, remove the heater/air conditioning housing-to-dash panel nuts.
- Pull the heater/air conditioning housing assembly rearward far enough to clear the studs and air conditioning drain tube holes.
- Remove the heater/air conditioning housing assembly from the vehicle.
- Remove the upper-to-lower heater/air conditioning housing screws and remove the upper housing.
- Remove the evaportor core from the lower housing.
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