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Delayed Headlight Turn-onI have a '93 Ford F-150 which has begun doing the same thing recently and I haven't yet figured it out.

However, I suspect that the cheap, thin metal contacts Ford puts into their light switches overheat, and after enough time develops corrosion on the contacts which inhibits electrical current flow [acts like a resistor].

I further suspect that the delay in time, or manually tripping on the bright lights, causes momentary increased current flow which [in a miniature way] "blasts" some of the corrosion from the contact points, allowing more current to flow, and thus the lights to come on.

Some years back I had a similar problem with the ignition/starter switch in my '89 F-150, and this [corrosion of the contact points] eventually was determined to be the cause.

In that case, the only fix was to replace the ignition switch, and I suspect that for my headlight switch, replacement may turn out to be the only "fix." I'm hoping this time the cause will be simpler, and I can make a repair as the light switch is not only expensive, but a pain in the a$$ to replace.

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15y ago

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