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remove the 5/8 nuts on the side of the gearcase also the two under the cav plate and the back one the gearcase is the same as all of Mercury,s v-6 outboards 81-current

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14y ago

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How do I remove the lower unit from my 1984 50 hp. Mercury outboard motor?


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To remove the lower unit on a 4-stroke 90 hp Mercury outboard, start by ensuring the engine is in the neutral position and disconnect the battery. Remove the bolts securing the lower unit, typically located on the rear and sides, and then detach the shift linkage and any associated wiring. Carefully lower the unit, taking care to prevent damage to the drive shaft and water pump. Finally, inspect the gaskets and seals for wear before reassembling.


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To remove the bottom end of a 1991 Mercury Classic 50 outboard motor, start by disconnecting the battery and draining the gear oil. Then, remove the lower unit by loosening the bolts that secure it, typically found on the anti-cavitation plate and the side of the unit. Carefully lower the lower unit straight down to avoid damaging the shift shaft. Finally, you may need to remove additional components, like the propeller and exhaust housing, depending on your repair needs.


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To replace the shift shaft on a 1973 50hp Mercury outboard, first, ensure the engine is securely tilted and disconnect the battery. Remove the lower unit by taking out the bolts and carefully separating it from the powerhead. Once the lower unit is off, you can access the shift shaft; remove the retaining pin or screw, then pull the old shift shaft out and replace it with the new one. Reassemble the lower unit, ensuring all connections are secure, and test the shift mechanism before reattaching the battery.


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