The thickness of concrete for a VDF (Vapor Diffusion Floor) flooring typically ranges from 4 to 6 inches, depending on the specific application and load requirements. For industrial and commercial settings, thicker slabs may be used to accommodate heavier loads or increased durability. Proper reinforcement and curing methods are also essential to ensure the floor's performance and longevity.
The maximum thickness of a reinforced concrete wall is 203 mm.
The area that 5 kg of concrete can cover depends on the thickness of the application. For a standard thickness of 10 cm (0.1 meters), 5 kg of concrete would cover approximately 0.05 square meters, given that the density of concrete is around 2,400 kg/m³. If the thickness changes, the coverage area will adjust accordingly. Always verify with specific mix designs for precise calculations.
Standards normally are 4 inch AA
The standard concrete building block for load-bearing walls is 8 x 8 x 16
Composition: PCC flooring is made up of a simple mixture of cement, fine aggregates (usually sand), and coarse aggregates (typically crushed stone or gravel). Water is added to this mixture to create a workable concrete mix. Installation: The installation process for PCC flooring involves pouring the concrete mix onto the prepared subfloor or ground surface. It is then leveled, compacted, and finished to achieve a smooth and level surface. Use: PCC flooring is often used in areas where aesthetics are not a primary concern but where durability and functionality are essential. It is commonly found in industrial buildings, warehouses, basements, garages, and outdoor spaces like driveways and sidewalks. Finish: PCC flooring typically has a basic, rough, or troweled finish. It is not as smooth or polished as decorative concrete finishes. However, it can be further finished or covered with other flooring materials if a smoother or more decorative surface is desired. Strength and Durability: PCC flooring is known for its strength and durability, making it suitable for heavy loads and high traffic areas. Properly constructed PCC floors can last for many years with minimal maintenance. Cost-Effective: PCC flooring is generally more cost-effective compared to some other flooring options like tile or decorative concrete. It is often chosen when budget constraints are a consideration. Maintenance: While PCC flooring is durable, it may require periodic maintenance such as sealing to protect against stains and moisture infiltration.
VDF flooring is suitable for heavy traffic movement and high abrasion. Epoxy flooring requires curing of the concrete before application.
Tolerance of VDF Flooring 5mm
The Cost of VDF Flooring is Rs.45 - 55 per Sqmt. This includes only the labor charges and doesn't include the cost of Concrete.
The Vacuum Dewatered Flooring or VDF Flooring is a system for laying high quality concrete floors where the key is Dewatering of Concrete by Vacuum Process wherein surplus water from the concrete is removed immediately after placing and vibration, thereby reducing the water: cement ratio to the optimum level.
The full form of VDF Flooring is VACUUM DEWATERED FLOORING.
The tolerance limits for VDF (Vapor Diffusion Resistant) flooring are specified in IS 456:2000, which is the Indian Standard for plain and reinforced concrete. This code outlines the permissible deviations in construction dimensions, surface flatness, and levelness for concrete floors, including VDF. It is essential to follow these guidelines to ensure the quality and durability of the flooring. Always refer to the latest version of the code for any updates or changes.
Alkathene Sheets are manufactured from a "new generation" virgin low density polyethylene. It is used as underlay for the VDF Flooring works.
The Cost of VDF Flooring is Rs. 4-5 per Sft for areas more than 10,000 Sft. Areas less than this is done on Lump sum basis.
When selecting a concrete underlayment for a flooring project, key considerations include the type of flooring being installed, the condition of the existing concrete substrate, the level of moisture in the area, the desired thickness of the underlayment, and the installation process required. It is important to choose a product that is compatible with the flooring material and meets the specific needs of the project to ensure a successful and long-lasting result.
Radiant flooring is an option if one has an existing concrete floor. The radiant flooring system is installed underneath the concrete floor to heat the concrete.
The recommended thickness of plywood for flooring installation is typically 3/4 inch.
VDF Flooring also known as Vacuum Dewatered Flooring is a special type of Flooring Technique to achieve High Strength, Longer Life, Better Finish and Faster Work. This type of floor is suitable for high abrasion & heavy traffic movement. In this system, concrete is poured in place & vibrated with a poker vibrator. Then a screed vibrator is run over the surface, supported on channel shuttering spaced 4.0 meters apart. The screed vibrator is run twice to achieve optimum compaction & levelling. After this a system of lower mats & top mat is laid on the green concrete & this is attached to a vacuum pump. This draws out excess water. The concrete is left to stiffen. When the base concrete has stiffened to the point when light foot traffic leaves an imprint of about 3-6 mm,a suitable Floor Hardener should be applied at an even application rate of between 3-5 Kg/Sqmt.  Any bleed water should now have evaporated, but the concrete should have a wet sheen. The concrete is then furt her compacted and levelled using Power Floater followed by finishing as per the requirement using Power Trowel.