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What is the difference between a consumable electrode process and a non consumable?

Consumable electrodes actually form the filler metal of a weld. Stick and wire are examples of a consumable electrode. TIG on the other hand only produces the arc for the weld, and the filler metal is fed into it. The tungsten (the electrode) of a TIG torch does not enter the weld.


Shielded metal arc welding is sometimes called welding?

It is sometimes called "stick welding", because of the filler metal. The filler metal is in the form of heavy wire coated with flux.


What is stickwelding?

Stick welding is a type of welding that uses an electrical current to produce an intensely hot plasma arc that melts metal together while adding filler metal, which is what the "stick" electrode is made of. The electrode (or stick) is usually about a foot in length and is covered in flux to prevent atmospheric contamination. It is held by an electrified clamp that the welder runs across the joint to weld.


Which welding process is used primarily for welding ferrous metals such as iron and steel?

I would say that SMAW (stick) is still the most widely used process. The GMAW (mig) process has gained a wide acceptance in construction and fabrication and may even have surpassed stick welding in many situations. Unfortunately with mig welding the machine has to be close to the welding site. Dragging a welding lead into and around fabrications is still much easier than moving a mig machine.


What cause spatter in stick welding?

Spatter in stick welding is typically caused by impurities in the base metal, incorrect voltage or current settings, or a problem with the electrode or its coating. It can also occur if the welding arc length is too long or if the electrode is not held at the correct angle. Proper technique, equipment maintenance, and choosing the right electrode can help minimize spatter during stick welding.


What type of welding which do not require a molten electrode?

TIG welding electrodes do not melt under most applications. Electrode means it carries electrical current. In MIG welding the wire becomes the electrode. In TIG and Gas Welding the filler material is called a rod. Stick welding uses rods called electrodes.


What is the meaning of SMAW Welding?

Shielded Metal Arc Welding, commonly called Stick welding. A shielded electrode passes a current between itself and the workpiece. Both the base-metal and the electrode are melted by the current and the electrode is consumed and deposited into the melted puddle forming the weldment.


What welding process is used to weld cast iron?

arc welding such as SMAW (stick), GMAW (mig). Some cast metals may be brazed for certain applications. The actual properties of the Cast metal will be needed for the type of electrode and/or process.


What is manual arc welding?

Everybody used to call it "stick welding". MMAW Manual Metal Arc Welding is the correct nomenclature. The "sticks" are electrodes held in an electrode holder connected to a power supply. Establish an arc between the end of the electrode and the metal and move across the joint. As you weld the electrode is consumed. Discard the "stub", insert a new electrode and continue.


Mig welding or arc welding?

Technically speaking, MIG welding is arc welding because it uses an intensely hot electrical arc to heat and join the metal together. Usually arc welding means stick welding. The difference between the processes is the manner in which the filler metal is applied. With MIG welding, the filler metal is usually applied with a wire fed through a gun type device with an inert gas such as argon shielding the weld. Arc (or stick) welding uses a solid electrode of the same type of metal as is being joined shielded by a layer of flux. The method of welding depends on the user's skill and what is to be welded.


What is stick welding?

Stick welding is a process in which a metal joint is fused together by the intense heat generated by an electrical arc. The "stick" in stick welding comes from the stick electrode that acts as the arc emitter and as a filler rod. It is used in various welding applications especially for heavy metal work. It is commonly used for this because of the ease of transmitting a powerful arc though the stick electrode.


What type of electrodes are used in MMA arc welding?

A huge variety of electrodes are available. MMA, SMAW, STICK WELDING are all the same process. Electrodes are produced to weld almost all metal and metal alloys. From steel to cast iron to aluminum to stainless steel to monels to ???? If it can be STICK WELDED an Electrode is made to do the job.