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An acid paste is printed on a poly cotton blend. As it is heated in the dryer it eats away the cotton, leaving just polyester weave behind. It has to be washed and treated with soda ash to neutralize the strong acid.
Please_find_below_more_details_regarding_the_burnout_print">Please find below more details regarding the burnout printDETAILS OF BURNOUT PRINT
Nowadays Print is a very very important thing for this textile sector. Print makes a clothes attractive. We can't imagine a dress or clothes without print. Printing sector is also expanding and changing every day with the fashion trend. We are discovering new technic and qualities of print day by day. Print technology is growing up with the Clothes industry. 99% fashion clothes are now must have any print on it.
There are many kinds of print we can do on the clothes or fabric. Some print very basic and normal, these prints are very cheap also. But some print is very critical and rare. These kinds of print are more costly than basic normal print. But print makes a dress or clothes attractive and saleable.
For original post please visit the following blog : http://www.apparel-merchandising.com/
Today I will introduce you with a rare, critical and costly print. The name of this print is Burnout print. This is a rare quality print. Burnout print is also very expensive too. It's a very nice quality print.
In the image of the print you will clearly see the Polyester and cotton part. I'm uploading several pictures of burn out print.
The printing factory makes this print with the flat bed printing machine. The printing way of this print is same as a normal flat bed print, just printers use acid type chemical instead of color.
We can do this print only some selected fabric. This print is not possible on 100% cotton fabric. The best composition for this burn out print is 60% polyester and 40% cotton fabric. This print is also possible on 60% cotton and 40% polyester.
The main technique of burnout print is destroys the cotton portion of the fabric with Acid / Chemical. When the chemical flow over the fabric and contact with cotton portion, then it burn out the cotton by chemical reaction. Actually cotton is the victim here.
The Burn out chemical (Acid) and working details as mentioned below
1. PC or CVC fabric.
2. Paste + Any acid liverating salt (like Nacl, Na2 so4)
3. Steaming
4. Washing (Roubasting wash)
5. Burnout print complete
Only print technicians will understand the above 5 points.
Please find below the step by step printing process of burn out print.
1st Step: Develop the print design and screen with the buyer provided artwork.
2nd Step: Knit the fabric with the yarn of following composition a) 60% polyester 40% cotton OR b) 40% polyester 60% cotton Or similar like that.
3rd Step: After complete the kitting of fabric send the gray or scouring fabric to printing factory.
4th Step: Perform the print on this fabric. Here, the cotton part will be destroyed by the acid but polyester portion will be remain same.
5th Step: Then we will dye and finished the fabric as per our require color.
Hope, above description of burn out print is clear to all.
Now please find below some important points regarding the Burnout print-
1. Burnout print is not possible on 100% cotton fabric. Clothes should be PC or CVC
2. 60% polyester 40% cotton is the best composition for Burnout print.
3. Process loss is very high. More than 35%
4. Single jersey construction is the best construction for Burnout print.
5. If you need the finished fabric with 120 to 130 GSM then you should knit the fabric with 160 to 170 GSM.
6. Burnout print is not only expensive but also lucrative with nice feelings.
When you will calculate the cost of a burnout printed dress or clothes, please follow the below details-
1. Please add the burnout print price with fabric price.
2. As the sampling cost is very high so also consider it during the pricing.
3. Add process loss 35%
4. Normally the cost of burnout print is $4.5 to $5.0/kg
Please find below the costing details of single jersey Burnout fabric.
( This is an example only, price may change any time)
1. Yarn per Kg = $ 3.60
2. Fabric Knitting = $ 0.15
3. Scouring = $ 0.80
4. Burn Print = $ 5.00
5. Wash = $ 0.80
6. Dyeing = $ 1.50
---------------------------------
Total = $ 11.85/Kg
Add process loss = 35%
The finish Burn out Fabric cost will be = $ 16.00/Kg
Thanks and best regards
Bipul
For original post please visit the following blog : http://www.apparel-merchandising.com/
What else can I help you with?
What is textile printing?
textile printing is the process of applying colour to fabric.
Can you bleach 100 polyester fabric before sublimation printing?
No, you cannot bleach 100 polyester fabric before sublimation printing as bleach can damage the fabric and affect the sublimation printing process.
Where can one find special fabric printing?
Dream Digital Fabric Painting, Inkjet Textile Printing, and Dyenamix are some companies that provide special fabric printing. But you may want to locate a business that does fabric printing in your area; services such as Google Maps can be useful for that.
What does hand-blocked mean?
Hand blocked refers to a process of printing fabric that is done with wooden blocks that hold reservoirs of paint that can be applied in a pattern to fabric. Stencils, engraving apparatus and silkscreen can also be used in the process.
What are printed textiles?
Printed textiles refer to fabrics or textiles that have undergone a printing process to apply patterns, designs, or images onto their surfaces. The printing can be done using various methods, each with its own set of characteristics and applications. Printed textiles are widely used in the fashion industry, home decor, and various other applications to create visually appealing and customized designs on fabric. Here are some common methods of printing textiles: Screen Printing: Screen printing is a popular method where a design is transferred to the fabric through a mesh screen. Ink is pushed through the screen onto the fabric, creating the desired pattern. It is versatile and can be used for both small and large production runs. Digital Printing: Digital printing involves using computerized technology to print designs directly onto the fabric. This method allows for highly detailed and complex designs with a full range of colors. It is suitable for short runs and customization. Block Printing: Block printing is a traditional method where a wooden or metal block with a carved design is dipped in ink or dye and then pressed onto the fabric. This process is often done by hand, and it can result in unique, artisanal designs. Heat Transfer Printing: Heat transfer printing involves printing a design onto a special transfer paper using sublimation or other inks. The paper is then heat-pressed onto the fabric, transferring the design. This method is often used for customizing clothing and accessories. Rotary Printing: Rotary printing is a continuous printing process where a cylindrical screen is used to print designs onto the fabric as it moves through the machine. This method is efficient for large-scale production. Discharge Printing: Discharge printing involves using a chemical agent that removes the dye from the fabric, creating a lighter pattern. This method is often used for creating intricate and subtle designs on dark-colored fabrics. Batik Printing: Batik is a traditional resist-dyeing technique where wax is applied to the fabric to create a pattern. The fabric is then dyed, and the wax is removed, revealing the design. This process can be repeated for multicolored designs. Foam Printing: Foam printing involves using a foam pad or roller to apply ink to the fabric. The foam pad carries the design and transfers it to the fabric. This method is known for its soft, textured finish. Flock Printing: Flock printing involves applying adhesive to the fabric and then adhering tiny fibers (flock) to the adhesive. This creates a textured, velvety surface. It is often used for creating textured patterns or adding dimension to designs. Direct-to-Garment Printing: Direct-to-garment (DTG) printing is a method where specialized printers apply water-based inks directly onto the fabric. This is commonly used for printing detailed designs on garments. Printed textiles are used in a wide range of applications, including clothing, home furnishings, upholstery, and accessories. The choice of printing method depends on factors such as the desired design, fabric type, production scale, and intended use of the printed textile.
How do you make things with vegetable printing?
The printing industry has developed vegetable based inks, as opposed to petroleum based, and so this is one process to make something with vegetable printing. Another less likely process would be to coat a vegetable with ink or paint ant press it onto fabric or paper.
How do fabric dyes work?
Fabric dyes work by chemically binding color molecules to the fibers of the fabric. This creates a permanent or semi-permanent color change. The dyeing process involves methods such as immersion, direct application, or printing to transfer the color onto the fabric.
What are the Differences between dyeing and printing?
Dyeing involves coloring the entire fabric by soaking it in a dye solution, while printing applies color to specific areas of the fabric using dyes or pigments in a pattern or design. Dyeing results in a more uniform color, while printing allows for more intricate and detailed designs. Additionally, dyeing typically involves immersion techniques, while printing can be done using various methods such as screen printing, block printing, or digital printing.
What are the tools and materials needed in Fabric Printing?
Tools and materials needed for fabric printing include fabric, ink or dye, screens or stencils, a squeegee or roller for applying ink, a printing table or surface, and a heat source for setting the design. Additional items may include masking tape, emulsion, and a light source for screen exposure.
Is block printing possible on viscose rayon?
Yes, block printing is possible on viscose rayon fabric. However, it is important to use the appropriate type of fabric ink and ensure the fabric is pre-treated to absorb the ink effectively. Additionally, the fabric should be handled gently to prevent stretching or distortion while printing.
What does sublimation printing mean and how is it used in the textile industry?
Sublimation printing is a process where heat is used to transfer dye onto fabric, creating vibrant and long-lasting designs. In the textile industry, sublimation printing is commonly used to produce custom designs on clothing, accessories, and other fabric products. This method allows for intricate and colorful patterns to be printed with high precision and durability.
How do you do screen printing and the flock printing on the fabric?
you don't, you have to cut the material with a decal cutter and then heat transfer it.
