motion of the electrode causes different pattterns in th formation ofthe cooling weld puddle. You can alter the weld patter by changing the electrode motion,,ex: motion straight across the weld zone and dropping electrode position say (1/8th inch) produces given pattern..same pattern with a slight upward motion at edges of weld zone another pattern...etc etc
excessive We were taught 2-1/2 times the width of the electrode was maximum. ie: 5/16" width weld bead for 1/8" electrode.
The angle of the electrode, the speed of the electrode used to weld and the size of the electrode.
There are 4 basics to producing a good weld bead. Correct #1 Amperage #2 Electrode Angle #3 Arc Length #4 Travel Speed Factor in electrode manipulation in some cases.
The five essentials of arc welding include a power source, which provides the necessary electrical energy; an electrode, which melts to form the weld pool; a workpiece, the material being welded; shielding, which protects the weld from contamination; and proper technique, which involves the welder's skill in manipulating the electrode and controlling the weld bead. These elements work together to ensure a strong and effective weld.
Yes, welding fluxes can significantly affect the penetration and contour of the weld bead. Fluxes help stabilize the arc and protect the molten metal from oxidation, which can enhance penetration. Additionally, different types of fluxes can influence the fluidity of the weld pool, affecting the bead's shape and contour. Proper selection and application of flux are crucial for achieving desired weld characteristics.
what characteristics does the weld bead have when weaving the electrode
excessive We were taught 2-1/2 times the width of the electrode was maximum. ie: 5/16" width weld bead for 1/8" electrode.
A straight weld bead on the surface of a plate with little or no side-to-side electrode movement is called a stringer bead. It is a type of weld bead characterized by its uniform and straight appearance, typically achieved through consistent and controlled forward movement of the welding electrode along the joint.
The type of weld bead formed by moving the torch or electrode from side to side as the weld progresses is known as a "weave" pattern. This technique helps to distribute heat more evenly and can create wider welds, improving penetration and fusion with the base materials. Weaving is commonly used in various welding processes, such as MIG or TIG welding, to enhance the quality and appearance of the weld bead.
The angle of the electrode, the speed of the electrode used to weld and the size of the electrode.
4millimeter... :P
The electrode angle in welding refers to the position of the electrode relative to the workpiece and is crucial for achieving effective weld penetration and bead shape. It typically includes the work angle (the angle between the electrode and the surface of the workpiece) and the travel angle (the angle between the electrode and the direction of travel). Proper electrode angle helps control the heat input and the weld pool's characteristics, influencing the quality and strength of the weld. Adjusting these angles can optimize the welding process for different materials and joint configurations.
In a DC welder, the polarity can be either direct current electrode positive (DCEP) or direct current electrode negative (DCEN), depending on the desired welding characteristics. DCEP, where the electrode is positive, is commonly used for processes like TIG welding, as it provides better penetration and a hotter arc. Conversely, DCEN is often used for processes like MIG welding, providing a different heat distribution and weld bead profile. The choice of polarity affects the welding process and the type of materials being welded.
Welding polarity affects the distribution of heat between the workpiece and the electrode during the welding process. In direct current electrode positive (DCEP), more heat is directed to the workpiece, which enhances penetration and fusion, making it suitable for thicker materials. Conversely, in direct current electrode negative (DCEN), more heat is concentrated on the electrode, resulting in reduced penetration and a shallower weld that is often used for thin materials or when a finer bead is required. Thus, selecting the appropriate polarity is crucial for achieving desired weld characteristics.
Changing the angle of a welding torch or electrode can significantly affect the weld's penetration, bead shape, and overall quality. A steeper angle may increase penetration but can lead to a narrower bead, while a flatter angle may produce a wider bead with less penetration. Additionally, the angle can influence heat distribution, affecting the fusion of the base metal and the weld pool's stability. Proper adjustment is essential for achieving the desired weld characteristics and strength.
6013 is a mild steel electrode that bridges the span between mild steel and medium steel. It has a lot of the characteristics of the 60s type electrode but with a thicker coating that doesn't spatter as much and can be used with either AC or DC Polarity. 60 equals 60,000 lbs tensile strength, 1 equals all position, 13 states basic coating type and denotes AC plus DC useage. The deposited bead has a thicker slag coating than 6010, 6011, 6012.
6013 is a mild steel electrode that bridges the span between mild steel and medium steel. It has a lot of the characteristics of the 60s type electrode but with a thicker coating that doesn't spatter as much and can be used with either AC or DC Polarity. 60 equals 60,000 lbs tensile strength, 1 equals all position, 13 states basic coating type and denotes AC plus DC useage. The deposited bead has a thicker slag coating than 6010, 6011, 6012.