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You need to prevent transformer laminations from shorting to each other because, otherwise, there would be eddy currents that affect the Q of the transformer, effectively impacting its efficiency. They would also cause the transformer to run hot.

If the laminations were not insulated from each other, they would constitute a one-turn shorted winding, with high internal current. Usually, the laminations, in the shape of an E, are inserted into the windings alternately from each end, enhancing magnetic coupling while not causing the one-turn short.

This is the same issue involving routing a conductor through a hole in a panel - the hole must be relieved, or slotted, to prevent eddy current, or (better) both conductors must be routed through the same hole, balancing the current, resulting in no eddy current.

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The pivot necessary for a diode in a transformer circuit is typically the diode's peak reverse voltage (PRV) rating, which must be higher than the maximum voltage seen during the transformer's operation. This ensures that the diode can withstand reverse bias without breaking down. Additionally, the forward current rating of the diode should accommodate the maximum current flowing through the circuit. Proper selection of these ratings ensures reliable operation and prevents damage to the diode or transformer.


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A welding transformer is an electrical transformer used in welding power supply. It pulls relatively low current drawn from the mains power (typically limited to 15 A to avoid tripping the circuit breaker) and converts it to the typical 50 A to 500 A used in arc welding and higher currents used in spot welding. The main difference between a Normal Step Down Transformer & a Welding transformer , is Not only to Step Down ( lower ) the outlet supply voltage and at the same time increase the Available Output Circuit Current, but to be also able withstand the Short Circuit Conditions on the Welding Output Side and especially for the Magnetic ( Iron Lamination Core ) Part of the Transformer. This Magnetic Path difference prevents the Supply side Electrical Circuit from Oveloading , espcially during the Striking of the Arc, when the Welding Electrode & the Welding Job touch to initiate an Arc, after which the Welding Electrode is lifted slightly by Experience, to maintain the required weld flow. A Normal Transformer of equivalent rating will not be able witstand this operation without burning out.


What is welding transformer?

A welding transformer is an electrical transformer used in welding power supply. It pulls relatively low current drawn from the mains power (typically limited to 15 A to avoid tripping the circuit breaker) and converts it to the typical 50 A to 500 A used in arc welding and higher currents used in spot welding. The main difference between a Normal Step Down Transformer & a Welding transformer , is Not only to Step Down ( lower ) the outlet supply voltage and at the same time increase the Available Output Circuit Current, but to be also able withstand the Short Circuit Conditions on the Welding Output Side and especially for the Magnetic ( Iron Lamination Core ) Part of the Transformer. This Magnetic Path difference prevents the Supply side Electrical Circuit from Oveloading , espcially during the Striking of the Arc, when the Welding Electrode & the Welding Job touch to initiate an Arc, after which the Welding Electrode is lifted slightly by Experience, to maintain the required weld flow. A Normal Transformer of equivalent rating will not be able witstand this operation without burning out.


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When replacing a transformer with a generator, a higher kVA generator is needed to ensure it can handle the total load demand effectively. Transformers typically have higher efficiency and can manage peak loads without significant voltage drops, while generators may have limitations in their output capacity and need to be oversized to accommodate transient loads and maintain stable voltage levels. Additionally, the generator must account for factors like power factor and starting currents of connected equipment. This ensures reliable operation and prevents overloading the generator.

Related Questions

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What is a welding transformer?

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What is welding transformer?

A welding transformer is an electrical transformer used in welding power supply. It pulls relatively low current drawn from the mains power (typically limited to 15 A to avoid tripping the circuit breaker) and converts it to the typical 50 A to 500 A used in arc welding and higher currents used in spot welding. The main difference between a Normal Step Down Transformer & a Welding transformer , is Not only to Step Down ( lower ) the outlet supply voltage and at the same time increase the Available Output Circuit Current, but to be also able withstand the Short Circuit Conditions on the Welding Output Side and especially for the Magnetic ( Iron Lamination Core ) Part of the Transformer. This Magnetic Path difference prevents the Supply side Electrical Circuit from Oveloading , espcially during the Striking of the Arc, when the Welding Electrode & the Welding Job touch to initiate an Arc, after which the Welding Electrode is lifted slightly by Experience, to maintain the required weld flow. A Normal Transformer of equivalent rating will not be able witstand this operation without burning out.


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