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Excessive arcing between the armature and brushes in an electric motor can occur due to several reasons, including improper brush alignment, worn brushes, or low brush pressure. Poor electrical contact can lead to increased resistance, generating heat and causing arcing. Additionally, excessive armature current or voltage spikes can exacerbate the problem, leading to premature wear and potential damage to the motor components. Proper maintenance and ensuring compatible brush and commutator materials can help mitigate this issue.

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