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International Business Wales


How did they actually BUILD the pontcysyllte aqueduct?

The Pontcysyllte Aqueduct is a remarkable feat of engineering that was constructed in the late 18th century in Wales, United Kingdom. It was designed by civil engineer Thomas Telford and built by skilled laborers and craftsmen. The aqueduct was completed and opened for use in 1805. Here's a general overview of how the Pontcysyllte Aqueduct was built: **Design and Planning:** Thomas Telford designed the Pontcysyllte Aqueduct to carry the Llangollen Canal across the River Dee and its steep valley. The aqueduct had to span a significant distance at a considerable height, and its design required careful consideration of structural stability and water pressure. **Foundation and Abutments:** The aqueduct's foundation and abutments were constructed first. Stone foundations were laid on solid ground on both sides of the river. The abutments provided the support for the arches and the water channel. **Arches and Piers:** The aqueduct's main structure consists of 18 stone arches that span the valley. The arches were constructed using limestone from local quarries. Skilled stonemasons and laborers worked to carefully shape and place the stones to create the arches and supporting piers. **Iron Trough Construction:** The most innovative aspect of the Pontcysyllte Aqueduct is its cast iron trough, which carries the canal water across the valley. The iron trough was prefabricated off-site and transported to the aqueduct's location. Each cast iron section was carefully assembled and bolted together on-site. **Waterproofing and Sealing:** To make the trough watertight, Thomas Telford used a combination of lead sheets, iron plates, and puddled clay lining. This prevented water from leaking and maintained a stable water level within the trough. **Construction of Side Walls and Railings:** Once the iron trough was in place, the sides of the aqueduct were constructed using stone and brickwork. These walls helped contain the water within the trough and provided safety for people using the footpath alongside the canal. **Completion and Opening:** The Pontcysyllte Aqueduct was completed in 1805 and opened for use. It quickly became an iconic structure and a testament to Telford's engineering skill. The construction of the Pontcysyllte Aqueduct was a labor-intensive process that involved a combination of traditional stonemasonry techniques and innovative cast iron technology. Skilled craftsmen, laborers, and engineers worked together to bring Telford's design to life. Today, the aqueduct is recognized as a UNESCO World Heritage Site and remains an impressive example of engineering ingenuity from the Industrial Revolution era.