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To control the production quality of shirt should start with the following aspects: 1. Fabric Inspection Fabric inspection is the first and also crucial checkpoint when producing shirts. Only qualified products can be passed into next process. Some fabric defects are difficult to eliminate, which will directly affect the quality of finished product such as spun yarn, soft sides, nep, hole, oil stain, etc. Fabric inspection can be divided into the following details: (1) Use the cloth inspecting machine to check each fabric under the standard illuminant lamphouse. Mark at the edge of the fabric if there are defects on that fabric. Judge to use or return these fabrics to supplier if there are many stains or unacceptable stains on the fabrics. (2) Color difference inspection: compare the same fabric with the color in the beginning, middle and end. Use the color card to check every piece of fabric color. (3) Shrinkage rate: shrinkage rate of fabric will directly affect the stability of shirt size. Oversize shrinkage rate is not so good for controlling the shirt size. (4) Fabric amount inspection: guarantee the fabric amount and complete the order according to the amount required. (5) Fabric structural inspection: check whether the tightness, thickness, density of fabrics meet the requirement or not. 2. Intermediate inspection There are many forms to inspect. According to the order of work process it can be divided into receiving inspection, process inspection and finished product inspection; according to the place of survey it can be divided into fixed inspection and flow inspection; according to the amount of inspection it can be divided into total inspection and sampling inspection. While the intermediate inspection of shirt processing mainly is combined with process inspection and flow inspection. Preventing the process defects such as seam type, seam distance and size which are not meet manufacturing technique. Prevent and control rejects effectively. (1) Process inspection Process inspection examines during the processing. Not only need they examine processing quality but also examine the factors which effects processing quality. The function is used to preventing rejects from producing and flowing into the next process. Process inspection can be divided into one by one step process inspection and several steps process inspection. One by one step process inspection can guarantee the processing quality while the workload is large. Shirt enterprises usually use several steps process inspection, and the checkpoints are mainly located in the critical process where the qualities are easy to fluctuate or there are big influences to end products qualities. Or there is a process which some rejects can not repair, like combined panels such as attach collar and attach cuff before process and unrepairable buttonholing before process, so semi-finished products must be inspected. (2) Flow inspection Flow inspection is also known as cyclic detection. It is the inspection which exclusive surveyors check in the workplace. Through the cyclic detection, labile factors in the productive process can be timely found and corrected. Not only does it prevents the rejects but also convenient for exclusive surveyors to guide the handlers. On the basis of the certain inspection way and cyclic times, when doing cyclic inspection, exclusive surveyors should check the quality of semi-finished product and finished product which related to process, the conditions which operator carries out, the conditions which ideas arranged in the process control chart and the conditions which waste defective products segregate. When sewing the shirts, every time we sew the semi-finished shirts, those must be intermediately inspected by the specialized person to guarantee the semi-finished shirts are qualified and the rejects will not passing to the next process. 3. Inspection of finished product Inspection of finished product is also known as the final inspection. It is a overall inspection before the products put in storage and it is the requisite measure to prevent the rejects leaving the factory. Inspection department issues the certification after inspect finished product. In clothing factories, the main inspections for finished product are end process inspections such as garment appearance, manner of packing, packing material, etc.
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What is the difference between quality assurance and quality control?
Quality assurance focuses on preventing defects in the production process, while quality control involves identifying and fixing defects in the final product. Quality assurance is proactive, ensuring that processes are in place to meet quality standards, while quality control is reactive, inspecting and testing products to ensure they meet those standards.
What is production management?
Production management refers to a type of management relating to product production. In this management, control is over everything from scheduling to performance, cost, waste requirements and quality of the products.
What's the difference between quality control and quality assurance in the context of ensuring product quality?
Quality control involves inspecting and testing products to identify defects and ensure they meet specific standards. Quality assurance focuses on preventing defects by implementing processes and systems to maintain consistent quality throughout production. In essence, quality control is about detecting and fixing issues, while quality assurance is about preventing them from happening in the first place.
What are the roles of control in the management process?
Control helps in ensuring that all products or services meet the highest standards of quality. Control also ensures that supply or production is relevant to demand.
What kind of decision are involved in production management?
Production management involves various decisions related to the planning, coordination, and control of production processes. Key decisions include determining production schedules, selecting appropriate technologies and equipment, managing inventory levels, and optimizing resource allocation. Additionally, production managers must make choices regarding quality control measures and workforce management to ensure efficiency and meet customer demands. Overall, these decisions aim to maximize productivity while minimizing costs and maintaining product quality.
Is quality control in production considered a compliance job?
Quality control in production considered a compliance job because it involves adherence to standards, regulations, and other requirements. Which is one of the definitions of compliance.
What is quality control in cement industry?
Quality control in the Cement industry forms an important aspect of the production process, because of the complexity of the process involved and the necessity of their lending themselves to proper clinker formation. Combinations of tools and techniques work together in the quality control process within the industry, and both physical inspection and automated quality control methodologies can have a place in the quality control done on the production of Cement.
Outline a method of mantaining quality control during increased production?
Implement regular quality checks at various stages of production to ensure adherence to standards. Provide additional training to workers on quality control procedures to minimize errors. Analyze production data to identify trends and deviations, allowing for timely corrective actions. Conduct periodic audits to assess the overall effectiveness of quality control measures in place.
What you mean by production planning and control?
Production, planning and control is a very important in the manufacturing firms. They help in the analysis and help determine the quality of a given type of product.
What has the author H Rissik written?
H. Rissik has written: 'Quality control in production' -- subject(s): Industrial statistics, Quality control 'The rectification of alternating current'
What is the difference between production control and process control?
Production control involves the systematic planing, co-ordinating and directing of manufacturing activities to ensure that good are made on time, of adequate quality and at reasonable cost. Process control on the other hand, is the production of materials through the use of ICT systems. An example of process control is paper production. Gabriel.
What has the author Cyril J Anson written?
Cyril J. Anson has written: 'Quality control as a tool for production' -- subject(s): Factory management, Quality control, Sampling (Statistics)
What has the author J F Beardsley written?
J. F. Beardsley has written: 'Quality circles' -- subject(s): Quality of products, Quality control, Quality assurance, Production standards, Quality circles
What is the difference between quality assurance and quality control?
Quality assurance focuses on preventing defects in the production process, while quality control involves identifying and fixing defects in the final product. Quality assurance is proactive, ensuring that processes are in place to meet quality standards, while quality control is reactive, inspecting and testing products to ensure they meet those standards.
What has the author Victor E Sower written?
Victor E. Sower has written: 'An introduction to quality management and engineering' -- subject(s): Quality control, Production management 'Classic Readings in Production and Operations Management'
What is production management?
Production management refers to a type of management relating to product production. In this management, control is over everything from scheduling to performance, cost, waste requirements and quality of the products.
What items are typically included in an awaiting production checklist?
An awaiting production checklist typically includes items such as raw materials, equipment availability, production schedule, and quality control measures.
