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Q: Shutting the discharge of an air operated reciprocating pump will cause the pump to do what?
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What is surging in axial compressors?

Surge is defined as the operating point at which the compressor peak head capability and minimum flow limit are reached. The compressor loses the ability to maintain the peak head when surge occurs and the entire system becomes unstable. Under normal conditions, the compressor operates to the right of the surge line. However, as fluctuations in flow rate occur, or under startup / emergency shutdown, the operating point will move towards the surge line because flow is reduced. If conditions are such that the operating point approaches the surge line, the impeller and diffuser begin to operate in stall and flow recirculation occurs. The flow separation will eventually cause a decrease in the discharge pressure and flow from suction to discharge will resume. This is defined as the surge cycle of the compressor.The surge cycle will repeat itself unless control systems are installed or operational changes are made to bring the compressor out of the surge cycle. The surge cycle may result in a small or large flow reversal period depending on the discharge gas volume and the pressure ratio. Chronic surge is characterized by intermittent periods of small flow reversal that may not cause severe damage to the machine. Acute surge is more pronounced, usually due to a rapid transition across the surge line. Any surge event can cause severe damage to the thrust bearings, seals, and the impeller.


What are the effects of expansion and contraction?

Expansion and contraction can cause things to crack, as in the weathering of rock. They can cause a bi-metal strip to bend and straighten, which phenomenon is used in some thermostats. Expansion can cause the roadway of a bridge to buckle, so gaps have to be left. Obviously they cause the thread in a liquid-in-glass thermometer to get longer and shorter.


What causes clutch judder when engaging gear?

There is one cause for this. If the throttle body is moved or adjusted in any way this will cause the judder when engaging gears.


What is the procedure to be adopted to establish the background of the fault?

The procedure to discover the background of the fault is called root cause analysis. This type of analysis takes the approach of finding the cause of a failure, instead of treating its symptoms.


What might be causing a hissing noise in a shock absorber during rebound?

A cracked air cylinder could cause a hissing sound in a shock absorber during rebound. Another possible cause could be the seal.

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