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If I remember correctly, the exhaust had to come off first. Then remove the bolts on the cover (probably 3/8 or 7/16 head). Since you haven't mentioned if it has reverse gear, I'll assume it doesn't. Inside you'll find a chain/gear set and a tensioner. Back off the tensioner bolt, then remove the bolt holding the lower gear and the nut or bolt on the smaller upper gear. The chain/gears should now come off as a unit. With those off you should be able to remove the large bolts holding the chaincase housing and slide the whole thing off both shafts.

It's a good idea to take pictures of the steps during disassembly, to have a reference for when you put it all back together. If the sled has reverse, the steps are basically the same with the exception of a linkage, an ilder gear and a spring-loaded second gear on the driveshaft to remove. This is where the pictures come in real handy.

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15y ago

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