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In general, no.

  • Aluminum wiring has a higher resistance and therefore higher losses than copper.
  • Aluminum wire connections must be carefully cleaned to remove oxides and a special anti-corrosion paste applied because of aluminum's reactivity with the oxygen in air. These oxides can cause a connection to overheat and fail, possibly causing a fire.
  • For the same ampacity, aluminum wire must be larger in diameter, making for larger cables.

There was a period where aluminum wire was used extensively when the price of copper was very high, but many of the aluminum installations were later retrofitted with copper for the above reasons.

There are a few cases where aluminum is the better choice. High voltage transmission lines are usually aluminum with a steel or composite core. The higher losses are offset by the much lighter weight of the aluminum, allowing towers to be lighter and spaced much further apart, lowering costs.

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