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Welding and Cutting

The welding and cutting category covers the various types of welding (arc, mig, tig) and the carious electrodes used for welding various metals. There are also questions regarding tips on various problems experienced by welders. Cutting is also a part of a welder's job and it too has many aspects.

1,783 Questions

What are welding MSDs?

Actually it is MSDS - Manufacturers Safety Data Sheets. They include any and all chemicals, elements, or organics that could be harmful to the user. For example electrode coatings contain ingredients that if, inhaled, could cause lung damage. Argon is an inert gas and you can drown in it. All manufacturers must supply these (MSDS) to any users who request them. At the Vocational Center we had to maintain a file on any/all items we used. Paints contain chemicals that contain poisonous ingredients. Spray cans contain flammable gasses.

Which company makes the best welding machine?

Who makes the best welding machines is quite subjective. Some of the best machines are said to be made by Lincoln Electric while others prefer Miller Electric machines.

What is welding cable used for?

A welding cable is used for joining or linking up wires or cable. Welding is the process of joining two things together, and the cable is the connector.

Which is the oldest type of welding?

When man started to melt and cast metal he would pour the molten metal into a mold, usually formed in the sand. If he wanted to join two or more of these "castings" he would place them close together and pour more molten metal where they touched. This would melt the edges of the two castings and upon cooling join them with weld. This is a basic welding process.

What are some great welding schools?

For welding engineering--LeTourneau University, Longview, TX

Only ABET accredited in Welding Engineering--The Ohio State University, Columbus OH

Only ABET accredited in Welding Engineering Technology--Ferris State University, Big Rapids, MI

How can one weld a flange tight?

One would weld a flange tight by firstly establishing which type of joint they were welding. One of the most common is welding a neck flange. For this you would need to ensure that both pieces of material to be welded are melted on the first bead of the weld. You would continue around the pipe until you reach the beginning. Once back at the start you need to ensure that the final bead is higher than the joint being welded. The weld should be approximately 1/16th of and in to 1/8th of and inch from the pipe to the flange.

What is lap length for welding in reinforced bar?

The lap length for welding a reinforced bar will depend on the size of the bar that is being welded. If the bars are different diameters when lapped, the lap length should be calculated using the lesser diameter.

How do you weld fitting a234 with pipe api 5l x60 w th11.9 mm?

The step-by-step instructions on how to do a weld fitting on a A234 with a pipe of API 5L x60 w TH11.9 mm is not listed. It might be best to purchase a weld fitting manual for a A234 for further information.

What types of retailers sell welding helmets?

There are specialty stores that sell protective gear for welders but they can also be purchased at Sears Hardware stores. They sell a number of the best selling brands of welding helmets.

What is high frequency welding?

High frequency welding is a process where plastics such as PVC are heated with high frequency waves. This is to soften the plastics for easier molding.

Why is MIG welding preferred as compared to SMAW?

All welding processes have their positive and negative features. MIG/GMAW is easy to learn and use. It can be used on a large variety of materials and thicknesses (especially very thin). The welding lead is much lighter than a SMAW lead. When used with Flux-core wire inert gas is not needed in most cases. The machines are reasonably priced. Welding can be done in all positions without adjusting the Amperage. Very little smoke is produced allowing you to see the weld in progress. Large machines, using thick wire, can lay down a lot of weld in each pass. Some machines are controlled by computer and the welds are very accurate, this eliminates the need for an operater (Weldor). There is no need to stop and insert new Electrodes so deposition rates are higher plus no Electrode stubs to dispose of.

What are some companies that make welding curtains?

Several companies manufacture welding curtains. Some of the most popular brands of curtain include Goff's, Tillman, Nederman, Newfire and McMaster-Carr.

What kind of welding services does Lincoln electric offer?

Lincoln Electric is a renowned leader in welding products and services. These services include pipe welding, gas tungsten arc welding, gas and metal arc welding.

What is peak temperature in welding?

it is the temp. that is up to 2000 degree centigrade

What does en indicate on a welding rod?

The letters EN , on a welding electrode , indicate "electrode negative" , that is the electrode is to be used with a DC current , in the negative position, or polarity.

Where is the neared welding job?

You have to find it. Companies that need weldors

advertise. Even if they aren't hiring you should submit an application. Ask friends, family, strangers, look in newspapers, online.

Even if you are excellent you have to get out there and look. You can't sit at home and expect employers to come looking for you.

What is a root pass?

It is the first pass in a multiple weld joint.

Which methods of setting up and restraining the joints are used to achieve correct location of components and control distortion in manual arc welding?

These are almost impossible to describe without drawing a sketch. Usually items called Dogs and Saddles using wedges and sometimes Jacks and Come-alongs are involved. A lot of these are made by the company onsite. Most test plates are held in position by fixtures designed specifically for that purpose.

What are some advantages of shield metal arc welding?

Certain things come quickly to mind. The machines are cheaper than those used for most other processes. Some machines are engine driven (gasoline or diesel) making them useful at locations where there is no electricity (such as pipe lines). Almost any kind of metal can be welded as a large variety of electrodes are available. It is more portable cause you don't have to bring the machine to the work site, only the welding lead/cable. Gas coverage of the weld puddle is provided by the electrode coating. This eliminates the need to purchase gasses in cylinders, another cost savings. A wide variety of metal thicknesses can be welded by selecting the electrode size (diameter).

What property is the opposite of ductility?

Ductility is "The ability to bend or flex". Stiffness, rigidity, and hardness come to mind. If a metal is hard it isn't Ductile.