Use 7/64 as tap drill and 9/64 as clearance drill
The tap drill size for a 120-80 thread is typically 0.086 inches (or 2.18 mm). This size allows for proper engagement of the threads when tapping a hole for a 120-80 screw. It's important to ensure that the tap drill size is accurate to achieve the desired thread strength and fit. Always refer to specific tapping charts or guidelines for confirmation based on materials and applications.
Taps and dies are used in threading. To make an internal thread, you drill a hole smaller than the thread width, then slowly screw a 'tap' into it cutting a thread very slowly. -For an external thread, you choose a rod or bolt larger than the final thread, then screw a hard, threaded disc down onto it.
To determine the drill size for tapped holes, you typically refer to a tap drill size chart, which provides the recommended drill bit diameter based on the size and thread pitch of the tap. The general formula used is to take the nominal screw size and subtract the thread pitch to find the appropriate drill size. For example, for a 1/4"-20 tap, you would use a 7/32" drill bit. Always ensure to consider the material being tapped, as it may affect the final drill size choice.
acquire correct tap from hardware or automotive supplier. Drill smaller hole through EGR port boss on head. Drill larger hole , size stated on tap to same depth as on intake port. then tap. If metric thread tap cannot be acquired a tapered pipe thread tap will also work. Threads are very close and will seal because of taper.
You drill the bolt out that is snapped off in the engine,with drill bit made to drill through metal. Then use a thread maker,tap. Auto parts stores carry these. I no u can get at autozone. The tap makes new threads.
Drill and tap it for what?
Your meaning is not clear . -If you are going to tap an M5 thread, then use a 5/32 drill bit. If you want a hole that an M5 bolt will fit through, use a 7/32drill bit.
I would use an 18mm or 23/32 drill bit, in general, although it does partly depend on the thread type ( UNF, UNC etc) and the material .
I use a 3/8 bit for tapping fine thread, or a 11/32 for coarse threads.
To cut a thread on a steel round bar, start by selecting the appropriate tap or die for the desired thread size and type. Secure the bar in a vise or lathe to ensure stability. If using a die, place it at a right angle to the bar's surface and turn it clockwise, applying cutting oil to reduce friction. For a tap, drill a pilot hole first, then insert the tap and turn it while applying steady pressure to create the thread.
Your meaning is not clear. - If you are going to tap the threads in, use a 7/32 drill bit. If you want a hole that this bolt will slip through, use a 9/32 drill bit.