Annual production figures vary widely depending on economic activity. During the last 15 years the number of $1 bills printed has ranged from 1.8 billion to 5.2 billion annually.
Specific information can be found at the Bureau of Engraving and Printing site.
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There were: 35,256,000 1 dollar bills printed ( Were Silver Certificates) 9,416,000 5 dollar bills printed ( Were Federal Reserve notes) 10,424,000 10 dollar bills printed ( Were Federal Reserve Notes) 11,300,500 20 dollar bills printed (Were Federal Reserve Notes) In total there were 66,396,500 bills printed for Hawaii.
There is no exact record of how many 10,000 dollar bills were made before they stopped being printed in 1945.
The first federally issued $1 bills were printed in 1862. However before that many private banks printed $1 bills, and bills with that denomination were also printed by many jurisdictions during the colonial period.
They printed small size (aka modern size) bills for 1928, 1934, and 1934A. Large size $500 bills were printed for many different years between 1862 and 1922.
The amount varies considerably depending on demand. On average about 4 billion $1 notes are printed yearly, although that number has dropped in 2008 and 2009 due to the recession. This quantity normally accounts for just under half of all bills of all denominations printed in the US each year.