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The '99 and '00 model year cougars featured a sunroof with a plastic weight bearing rail and shoe, this shoe has a very common tendency to break, seizing the sunroof in place.

This is an engineering flaw that Ford is well aware of, to the extent that they had the supplier of the sunroof assembly redesign the component for the '01 and '02 model years with an aluminum rail and shoe. Even though they did redesign the part though, they do not do replace the broken parts for free. You will likely be charged the full $800 for the assembly, and then $300-$500 for the labor to put the new assembly in.

You can use one of the newer assemblies in your cougar if you can find one, but they are not a commonly found item.

For more information, and to add your account to the over 1500 cougar owners who have also had this same problem, check out http://www.cougarsunroof.com/index.php.

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Q: 1999 Mercury Cougar and the sunroof will not work if it is not the motor or the fuse what could it be?
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