It is very simple to remove a Chevy Express grill. All you will need is a Philips head screwdriver and a 7mm socket. When you pop the hood, you will see a screw on the top far left and right of the grill. Simply remove with the 7mm socket. Then take the Philips screwdriver and remove the 2 yellow reflectors. you will then see 2 more screws you need to remove. Once you have removed all 4 screws, the 2 yellow reflectors, you will be able to just have the grill just pop off. Simple as that!
Remove the 'dog house' and you'll see it right in front of you.
If it's the same as my 1999 2 door 4x4. You have to remove the grill. Then the headlight modules are right there and easy to get too.
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dremel
Front of vehicle right behind the grill.
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From what I have found from a local dealership the 2002 Chevy Express Van with a 5.7 liter engine and a 3.73 rear axle can tow up to 6600lbs.
I have a 2002 Trailblazer it took me forever to figure this out. To remove the headlamp assembly on a Trailblazer, remove the plastic panel that covers the hood latch assembly, remove the grill then release the retainers for the headlamp assemly. The bottom retainers for the grill are tricky and difficult to release. you can break the grill if done incorrectly. I'm told there is a way to change the bulbs without removing the grill but it seems to involve bending the grill in half and some severely scraped knuckles.