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The process involves the production of a cylindrical mould with a high fracture toughness containing a rigid pin in the centre. This technology is highly advanced and accurate using computer and precision mechanics.
A mixture of polymer matrix and solid particles are introduced into the mould surrounding the rigid pin. Once the mould has been filled an ultrasonic energy is applied to the mould and polymer mixture. After a specified time under the influence of the ultrasonic radiation the polymer cures and solidifies. Heat is then applied to further cure and harden the polymer mixture inside the mould.
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