I've got a 1989 Safari and I'm facing the same problem. I am part way finished replacing the motor. Here's what I know so far. Disconnect wiring for blower motor (located up against the firewall on the passenger side). Unbolt the front face from the fan housing (5 7mm bolts). Here's where I get stuck - remove the squirrel cage from the motor, there is some kind of a clip holding the cage onto the motor - how does it come off? Once it is off, replace the old motor with a new one and put things back together.
The housing cover has to be cut out with a knife. If you look close you will see where to cut and then you will have access to the fan unit.
Depends on what you mean by heater will not work. If the blower motor will not work, it can be a blown fuse, bad blower motor, bad blower motor switch, or a defective blower motor resistor pack. If you mean that the blower motor works but there is no heat, then it can be a clogged heater core, thermostat stuck open, or defective heater control valve.
You can unplug the blower motor and run a jumper wire to test the blower motor. If it is grounded through the plug you'll have to run a ground wire to it also. Blower Motor tested good. The Problem was the Blower Motor Controller which was located on the firewall just below the Heater Hoses. Thanks for responses to question.
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