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This is a pain in the butt to do the space is soooo tight , just replaced cable and clutch bracket in a 2003, spend the $$ get someone to do it for you!
HYDRAULIC CLUTCH IN THE 03 ASTRA
The 2003 Kia clutch cable has adjustment nuts on each end of the cable. Turning the adjustment nuts will lengthen or shorten the clutch cable.
they have a cable clutch, so you will have to find where the cable connects to the motor and transmission and there will be a nut on the end of the clutch cable.....tighten the nut ...but not too much you will have to tighten a little and see if that's enough however normally it is the begining of the end when you have to do that.
On the 03 Rio there is a cable clutch. No fluid. To adjust it, just twist the nut above the tranny where the cable hooks. Once you see it, you will know what I'm refering to.
broken clutch cable could also be a shot slave cylinder...this will cause the clutch pedal to not come back up.
sounds like clutch slip, though mileage seems low, is there any clearance on the clutch cable?
How to remove fan clutch on 2003 ford explorer
If you look up under the body behind driver seat, you will see the brake cable ajuster and you need to tighten the nut on the cable bracket.
First you must get under the engine to unscrew the extremity of he cable fixed to the clutch lever. Once you are able to release this extremity of the cable, its done at one end and you must go inside your car. The best is to completely remove the driver seat. If you don't want to do it, at least, push it back to the maximum to have the most space you can under the driving wheel. It is better to get a good light (but small) to see (try to) what you are doing in this small space. The first thing to do once you are installed is to pull hard on the cable to get some loose inside. The isolation bushing should get out of its place. Once you think you have got enough loose (6 inches), have a look to the extremity of the clutch pedal, where the cable is fixed. With a long (one foot) flat screw driver, you have to push the extremity of the cable, really the cable, to loosen it from the extremity braket. Once done, with the same screw driver, you have to push the braket towards the front and the top. If you do it well, the bracket should jump from its place on the pedal. At this point, your cable is no longer attach to the clutch pedal. Then you noticed for sure that the extremity of the cable gaine is attached to a kind of plate which is welded to the two pedal boxes apart. The final thing to do is to push on a piece of black metal, on top of the plate, that prevents the cable sheath to be removed (it is hard to see but easy to do). Once done, you can remove the cable by pulling the cable sheath down and then pulling towards yourself. There are two bushing along the engine (or transmission) that guide the clutch cable from the pedal to the clutch. Before pulling everything off, make sure to remove those from their place.
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