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WARNING: RELEASE FUEL SYSTEM PRESSURE BEFORE SERVICING FUEL SYSTEM COMPONENTS. SERVICE VEHICLES IN WELL VENTILATED AREAS AND AVOID IGNITION SOURCES. NEVER SMOKE WHILE SERVICING THE VEHICLE. # Drain the fuel. Refer to Draining Fuel Tank in the Fuel Tank section of this group WARNING: THE FUEL RESERVOIR OF THE FUEL PUMP MODULE DOES NOT EMPTY OUT WHEN THE TANK IS DRAINED. THE FUEL IN THE RESERVOIR WILL SPILL OUT WHEN THE MODULE IS REMOVED. # Disconnect fuel line from fuel pump module by depressing quick connect retainers with thumb and fore finger. # Slide fuel pump module electrical connecter lock to unlock. # Disconnect the electrical connection from the fuel pump module, by pushing down on connector retainer and pulling connector off of module. # Use a transmission jack to support the fuel tank. remove bolts from fuel tank straps. # Lower tank slightly. # Use Special Tool 6856 to remove fuel pump module locknut # Remove fuel pump and O-ring seal from tank. Discard old seal == # Wipe seal area of tank clean and place a new seal in position in the tank opening. # Position fuel pump in the tank. Make sure the aligment tab on the underside of the fuel pump module flange sits in the notch on the fuel tank. # Position the locknut over the fuel pump module. # Tighten the locknut using Special Tool 6856 to 55 N·m (40.5 ft. lbs.) CAUTION: Over tightening the pump lock ring may result in a leak. # Fill fuel tank. Check for leaks.

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16y ago

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