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The 2004, Ford F150 5.4 ltr has three idler pulleys that are easily identifiable as they only contact the belt over a very small arc of the wheel. The replacement procedure is basically the same once you have identified the candidate idler. Be sure to match the part at the auto supply store.

This procedure

1) Rotate the tensioner clockwise and remove the belt. Use a 1/2" wrench directly into the square hole and a cheater pipe is helpful so one hand can loosen while the other hand removes the belt at the generator.

2) Remove the candidate pulley.

3) To install, reverse the procedure. All pulleys have 18 ft-lb torque.

4) be absolutely sure the belt is properly aligned on all NINE pulleys before starting the engine.

P.S. - This a great time to inspect the belt and consider replacement. If over 100,000 miles change the belt unless it looks absolutely perfect!

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Q: How do you replace an idler pulley on a 2004 Ford F-150 5.4ltr?
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