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Before replacing the thermostat or any other component of the Windstar's HVAC system, be sure to check your blend door for functionality FIRST. The most common issue with heat or A/C in the late model Ford Windstar is a broken blend door. A broken blend door actuator is almost as common as a broken blend door itself. Typically, the fix requires disassembling the entire dash and replacing the whole plenum box, which can be a costly repair. Linked here is a video from www.heatertreater.net demonstrating how to access components of the plenum box for repair without disassembling the entire dash. http://www.heatertreater.net/Windstar%20Video.html This details the best DIY option on how to replace a broken blend door or actuator, accessing the plenum box by removing the glove box rather than the entire dash.
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