How long does it take to remove and install a high pressure oil pump on a 6.0 diesel?

Answer 1

Need the year!!! Due to changes to the pump and intake systems the 2003-early04 have a different procedure. If you have the 03 remove the turbo and intake because it has a one piece intake that goes over the HPOP COVER. Some 04 you need to remove intake some you don't. Rule of thumb if you have the cast iron hpop cover with aluminum pump take out intake and turbo. I you have mid04-07 with aluminum hpop cover and cast iron pump you only need to remove the turbo and mount, IPR VALVE, two 8mm heat shield bolts and the cover bolts, egr cooler to y-pipe clamp. With the 2 bolts still in the cover (ones under egr cooler) push y-pipe up and to the right while twisting and turning the hpop cover making sure to not drop the bolts into the engine. When going back together use a cut off wheel and cut the little nub off flush. The little aluminum piece that the 8mm bolt screws into. Make sure to trans gel the 2 bolts into the cover to secure them and with the piece cut off the cover basically falls into place. You still have the other nub to bolt up the heat shield and haven't ever had a cust notice i did that. Pretty hidden and you don't have to loosen the y-pipes at the manifolds this way. I do it all the time it works great!! Flate-rate tech so faster ways the more $!! Hope this helps. Good luck!!