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How melange yarn is manufactured?

Updated: 10/5/2023
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βˆ™ 13y ago

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Melange yarn is dyed before spinning. The yarn is produced from color printed tops or slivers. The color bands are short enough that each fiber has multiple colors. This results in a heathered effect after spinning. Think of the individual hairs of a tabby cat. Individual hairs are banded so they contain both black and grey on the same hair. When the hair is brushed off the resulting effect is a heathered grey. You can dye something with a similar appearance by choosing a yarn of blended cellulose and protein fibers, such as Trekking's Pro Natura, which is a blend of wool and bamboo. These two fibers take dye at different rates. When dyed with an acid (protein) dye, the wool will take up more dye so it is darker than the bamboo fibers which take up less dye.

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βˆ™ 13y ago

Cotton melange yarn is spun from a number of cotton fibers with different colors. Mixing dyed and undyed colors in various ratio's produces a variety of fancy yarns. This mixing of fibers (dyed and/or undyed), could be done in the Blow Room at the start of spinning preparation, or it could be done when putting fibers in the draw frames--this would be feeding different fibers into the drawing frames to create the cotton melange.

Mélange yarn is made of two or more different color fibers which are spun after fully mixing, therefore creating a unique mixed color effect.

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What is mellange yarn?

Melange means mixture. The yarn is made of two or more different fibres, e.g. polyester and cotton.


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Melange is a property of yarn (thread) being used to make a specific fabric, either knitted (for example fleece, jersey or pique) or woven (for example linen, shirting etc). Yarns having this property are made of dyed fibers i.e. fibers are dyed in various colors, mixed and then twisted into yarns. Any fabrics made of such yarns are melange fabrics, either woven or knitted. Therefore, any fleece made of melange yarn(s) is a melange fleece. Common examples are knitted hood shirts available in "Heather Grey" color.


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Why top dyed yarn has variation?

Hi, To understand Top Dyed yarns, its necessary to know about Melange yarns first. A melage yarn is the yarn which is produced with various combinations of Raw White & Dyed Cottons or dyed fibres. For example, if we produce a yarn with 100% Cotton, then it will call as normal "Raw White" yarn, or Grey yarn or Natural colored yarn or acru yarn. Now if we mix 99% Raw White Cotton & 1% dyed Cotton (of any color), then it will called "Melange" yarn. Similarly, we can generate hundreds & hundreds of shades by mixing various % of Cottons with various ratios. All the formed yarns in same method will called "Cotton Melange Yarns". Now lets consider the following combinations 99% Raw White Cotton + 1% Black Polyester 98% Raw White Cotton + 2% Black Polyester 95% Raw White Cotton + 5% Black Polyester . . . can generate many many shades with different ratios of dyed polyester & in different colors. AND THE YARNS PRODUCED THROUGH THIS TECHNICES ARE CALLED AS "POLYESTER MELANGE YARNS", OR "HEATHER GREY YARNS" OR ALSO "TOP DYED" YARNS. Therefore, generally the melange yarns of dyed Polyester combinations are to be referred as "Top Dyed" yarns. But we cannot fix this definition specifically for "Top Dyed" also because there are many customers in Far-East countries, who has fixed the term "Top Dyed" for all kinds of Melange yarns. They never mention that whether these are Cotton Melanges or Polyester Melanges !!! Just for additional informations, Melange yarns can also be produced with other fibres too like Viscose, Rayon, Bamboo, Modal, Coolmax, Tancel, Soyabean, Cashmere, etc. Hope it will help. In addition to above answer, please also note that fabrics produced with Melange yarns (either from Cotton melange, heather grey, or else) are not dyed further usually to make garments and fabric is used as it is.


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