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Check to ensure the connections are tight at the breaker box and the disconnect boxes. It could be that you simply have a loose connection. I have seen this occur from time to time and you may have answered your own question.When the temperature rises the breakers also heat up because of this,especially if the breaker panel is in the sun all day.If the breakers have some age on them try replacing them and checking the amp draw.

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Q: If you have two central air systems outside - a 25 amp heat pump and a 40 amp max electric for the main floor - why do the 80 amp dbl poll breakers on the main box throw when temps reach the 90s?
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