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I have run into this twice before,and it DOEShappen. There is not much you can do because there is no adjustment or way to shim this item. But look at the alignment of the belt on the pully and all pullys to be sure it's the alt. causing this squeal. You should return it to the store for replacement and dont let them tell you "it's the tensioner" or "the belt is worn out". I have replaced both of those and still no change. The pully is probably on too far. If they wont trade out with you, ask for your money back and a core alt. so you can go somewhere and get a good part, or, you can try to shim the pully by making a shim from some thin metal or grinding a washer to thin it down,but there is no guarantee that this will work or for how long. The parts store has you over a barrel and keep going back until they get it right. Good luck.....

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Q: Just replaced alternator. Now car squeals. What do you do?
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