Pig iron is produced when heating * Iron ORE (not iron as the question says!) * Coke * limestone in a Blast Furnace.
Iron. The iron may later have other materials added, and become steel.
Iron ore comes as a mixture of Ferric and Ferrous Oxide (forms of iron oxide). At the smelter it is mixed with coke and limestone. The coke is the reducing compound. The limestone or some other substance is the flux. Coke is made from heating coal to a high temperature. The coke becomes almost pure carbon. The mixture is placed into a large brick lined open top furnace. It is set on fire. The oxygen from iron is transferred to the coke. It turns into Carbon dioxide. The iron oxide turns into iron. The limestone mixed with the impurities in the iron ore becomes slag. From time to time a door in the side is opened up to let out liquid iron and slag. The liquid iron is sent to the next process where it may be turned into steel. The slag becomes like glass.
Iron ore is not normally smelted, instead it is reduced in a blast furnace with a mixture of coke & limestone. The coke burns removing the oxygen from the iron ore and melting the resulting iron. The limestone neutralizes acidic sulfur compounds and acts as a flux.
Coke is produced by heating coal in the absence of air. Coke is cheap and provides ...Iron ores. The most commonly used iron ores are haematite (US: hematite), Fe2O3, and magnetite, Fe3O4
cake is good
Iron ore is not normally smelted, instead it is reduced in a blast furnace with a mixture of coke & limestone. The coke burns removing the oxygen from the iron ore and melting the resulting iron. The limestone neutralizes acidic sulfur compounds and acts as a flux.
Limestone, Iron Ore and Coke.
iron core , coke and limestone are needed to make pig iron
iron core , coke and limestone are needed to make pig iron
Carbon rich coke limestone and iron
through the top of the blast furnace
coke acts as a reducing agent. It combines with oxygen to form CO which in turn reacts with iron ore to give metallic Iron. Carbon present in coke also produces heat in all oxidation reactions which melts down the metallic iron. Lime stone (CaCO3) breaks down to CaO upon heating which reacts with SiO2, the main impurity, to flux it out of the furnace