How is the Piano accordion made?

Answer 1

The Accordion's body consists of two wood boxes joined together by a bellows. These boxes house reed chambers for the right- and left-hand manuals, respectively. Each side has grilles in order to facilitate the transmission of air in and out of the instrument, and to allow the sound to better project. The grille for the right-hand manual is usually larger and is often shaped for decorative purposes. The right-hand manual is normally used for playing the melody and the left-hand manual for playing the accompaniment, however skilled players can reverse these roles.[notes 2]

The size and weight of an accordion varies depending on its type, layout and playing range, which can be as small as to have only one or two rows of basses and a single octave on the right-hand manual, to the standard 120-bass accordion and through to large and heavy 160-bass free-bass converter models.

[edit] Pallet mechanism

The accordion is an aerophone. The manual mechanism of the instrument either enables the air flow, or disables it:[notes 3]

An illustration of the pallet mechanism in Piano Accordions. As the key is pressed down the pallet is lifted, allowing for air to enter the tone chamber in either direction and excite the reeds; air flow direction depends on the direction of bellows movement. Note that this is a side view of a piano accordion keyboard, so a similar effective mechanical pallet movement is used for buttons, both on button accordions and bass mechanisms, including the Stradella machine. [edit] Variable components

There is a wide range of instruments that are called accordion. The different types have varying components. All instruments have reed ranks of some format. Not all have switches.

[edit] Right-hand manual systemsA piano accordion.

Different systems exist for the right-hand manual of an accordion, which is normally used for playing the melody. Some use a button layout arranged in one way or another, while others use a piano-style keyboard. Each system has different claimed benefits[4] by those who prefer it. They are also used to define one accordion or another as a different "type":

• Chromatic button accordions and the bayan, a Russian variant, use a buttonboard where notes are arranged chromatically. Two of these systems exist.
• Diatonic button accordions use a buttonboard limited to the notes of diatonic scales in a small number of keys.
• Piano accordions use a musical keyboard similar to a piano, at right angles to the cabinet, the tops of the keys inward toward the bellows.

[edit] Left-hand manual systemsTypical 120-button Stradella bass system. This is the left-hand manual system found on most unisonoric accordions today.

Different systems are also in use for the left-hand manual, which is normally used for playing the accompaniment. These almost always use distinct bass buttons and often have buttons with concavities or studs to help the player navigate the layout despite not being able to see the buttons while playing. There are three general categories:

• The Stradella bass system - also called standard bass - which is arranged in a circle of fifths and uses single buttons for chords.
• The Belgian bass system in use in Belgium, also arranged in circle of fifths but in reverse order.This system has 3 rows of basses, 3 rows of chord buttons allowing easier fingering for playing melodies, combined chords, better use of fingers 1 and 5, and more space between the buttons. This system was poorly traded outside of native Belgium.
• Various free-bass systems for greater access to playing melodies on the left-hand manual and to forming one's own chords. These are often chosen for playing Classical Music.

[edit] Reed ranks & switchesMain article: Accordion reed ranks & switches
Accordion reed ranks w/ closeup of reeds.

Inside the accordion are the reeds that generate the instrument tones. These are organized in different sounding ranks, which can be further combined into producing differing timbres. All but the smaller accordions are equipped with switches that control which combination of reed ranks can be brought into operation, organized from high to low registers. Each register stop enables different sound timbres. See the accordion reed ranks & switches article for further explanation and audio samples.

All but the very small accordions usually have treble switches. The larger and more expensive accordions often also have bass switches.

[edit] Straps

The larger piano and chromatic button accordions are usually heavier than other smaller squeezeboxes, and are equipped with two shoulder straps to make it easier to balance the weight and increase bellows control while sitting, and avoid dropping the instrument while standing.

Other accordions, such as the diatonic button accordion, have only a single shoulder strap and a right hand thumb strap. All accordions have a (mostly adjustable) leather strap on the left-hand manual to keep the player's hand in position while drawing the bellows. There are also straps above and below the bellows to keep it securely closed when the instrument is not playing.

From: http://en.wikipedia.org/wiki/Accordion

Answer 2

Accordion manufacturing is a long process requiring the hand assembly of many sections. The accordion consists of hundreds of pieces with the three main sections being the treble and bass ends joined together with a bellows. The treble keyboard which is used to provide the melody for music can consist of buttons or piano keys where the bass ends can have a Stradella bass layout, standard for all piano accordions, or a free bass mechanism for chromatic accordions. Diatonic accordions usually have an eight or twelve bass layout. A variety of raw materials are used to make an accordion with wood, plastic and metal being the most common components. The accordion bellows is made from pleated layers of cardboard with added leather and metal used at the edges. The treble grill is a metal cover which is often decorated with the manufacturers name or logo. The accordion reeds are made from highly tempered steel giving them more flexibility with the majority of accordion makers usually importing these reeds and tuning them themselves. In accordion factories the metal parts for every accordion are made in moulds. The metal is heated into a liquid and poured into moulds where it is allowed to harden. The wooden parts which make up the frame of your accordion are cut into pieces using a jigsaw. Once all the wooden and metal parts are made, the assembly process begins. The accordion reeds are riveted to the reed plates and are then attached onto a wooden reed block. These reeds are then tuned as sets by a professional accordion tuner by scratching the reeds in certain places in order to achieve the correct frequency or pitch. This is achieved by blowing air through these reeds using a tuning bellows which mimics the same conditions in your accordion. The accordion bellows are also made by external manufacturers and are sealed between the treble and bass ends. The final part of the manufacturing process involves inserting the treble grill.

Answer 3

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