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had the same problem with mine.If you take off the exhaust pipe you will see that inside the pipe at about 2 inch from the top the inner pipe is cracked.If you're lucky and it's not too far down you will be able to get it weld(MIG).Mine was almost a complete circular crack of the inner pipe and not accessible...had to buy new set of exhaust!! Good Luck JM

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Q: What is the cause of a rattling noise on your 2002 Kawasaki Vulcan 800 during engine warm-up and low torque acceleration which seems to originate near the where the exhaust pipe meets the engine?
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