Jack Haley
Buddy Ebsen was originally cast as the Tinman but had a severe allergic reaction to the makeup and had to be replaced.
The silver make up they were testing got into his lungs and put him into the hospital.
Buddy Ebsen
Jack Haley played the Tin Man (and Hickory) in the Wizard of Oz. The Tin Man role was originally was going to Buddy Ebsen, but due to allergic reaction from the aluminum powder makeup, Ebsen was taken out of the casting and Haley replaced him.
He was cast as the Tin Man, filmed a few scenes, and then had a severe reaction to the makeup. He was hospitalized and had to be replaced.
Buddy Epsen was replaced, because he was allergic to the Tin Man makeup. He outlived everyone of the major actors in the movie by several years.
The ball, because he doesn't go near it.
Charley's reaction to Buddy at the end of the story is one of shock and disbelief. He is surprised to see Buddy alive and well after their encounter in the forest, and his anger fades as he realizes the truth about Buddy's intentions. Ultimately, Charley is relieved and grateful for Buddy's help in finding his way back home.
In the Wizard of Oz the Tin Man confesses to be missing a heart
plane crashed
He died of Lung Cancer.
The part of the Tin Woodman originally was assigned to Raymond Wallace Bulcao ka Ray Bolger [January 10, 1904-January 15, 1987]. But Bolger was interested in a role that would showcase his acting, dancing and singing skills. So he persuaded those in charge of making the beloved 1939 film version of 'The Wizard of Oz' to let him switch roles with Christian Rudolph Ebsen, Jr. ka Buddy Ebsen [April 2, 1908-July 6, 2003]. Ebsen originally had been assigned the role of the Scarecrow. Ebsen moved into the role of the Tin Woodman, only to develop a serious allergic reaction to the makeup. Ebsen then was replaced by John Joseph Haley, Jr. ka Jack Haley [August 10, 1898-June 6, 1979].